Hot Selling Fully Customized Industrial Chemical Top Pressure Vessels Horizontal (Enamel) Glass Lined Storage Tank
- Category: Chemical Storage Equipment >>>
- Supplier: Hangzhou,Royal,Pharmaceutical,Equipment,Co.,Ltd.
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Product Overview
Description
ROYAL PHARM is strong producer and supplier for Glass lined equipment, we have Certificate for production Category I, II, III pressure vessels. Our main machines include: Glass lined reactor, Enamel reactor, size from 100L to 100,000L. Enamel Tank, Stainless Steel Tank, Plate-type Glass lined Condenser, Glass lined Tube & Shell Heat Exchanger, Stainless Steel Reactor, Silicon carbide Tube & Shell Heat Exchanger, Mechanical Seals, Glass lined columns, Glass lined film Evaporator WFE (wiped film evaporator), Silicon-Carbide Heat Exchanger (0.35m2 ~ 300m2), Silicon Carbide Condenser, Silicon Carbide Sulfuric Acid Diluter, Silicon Carbide falling-film Absorber, and so on. We will offer to you the equipment based on your special requirement.
Glass-Lined equipment
The Glass-Lined equipment is made by coating the high silicon content enamel on the surface of metal body and then firing them at
high temperature(~900℃)in order to achieve a high adhesive strength of the enamel on the steel basic body. So the equipment has
dual advantages of both chemical stability similar to glass and high strength as metal. Substituting stainless steel, nonferrous
metal equipment and the glass-lined equipment are widely used in the processes such as reaction, evaporation concentration,
synthesis, polyreaction, saponification, sulphonation, chlorination and nitrification etc, which are common in the industries of
chemistry pharmaceutical, dyestuff, pesticide, organic synthesis, petroleum, food, defence as well as in scientific research.
high temperature(~900℃)in order to achieve a high adhesive strength of the enamel on the steel basic body. So the equipment has
dual advantages of both chemical stability similar to glass and high strength as metal. Substituting stainless steel, nonferrous
metal equipment and the glass-lined equipment are widely used in the processes such as reaction, evaporation concentration,
synthesis, polyreaction, saponification, sulphonation, chlorination and nitrification etc, which are common in the industries of
chemistry pharmaceutical, dyestuff, pesticide, organic synthesis, petroleum, food, defence as well as in scientific research.
Corrosion resistance stability: Very high corrosion resistance against inorganic acid, organic acid, organic solvent with
different concentration and weak base but not applicable to alkali, fluorhdric acid, fluoride bearing medium and phosphoric acid with concentration above 30% at temperature over 180℃. Resistance to impact:Resistance to impact is over 220×10-3J.Don't hit the glass lining with hard objects during operation. Insulation performance: The enamel surface has been strictly tested at 20000V.
Thermal shock resistance: Resistance to sudden cooling 110℃, Resistance to sudden heating 120℃.
different concentration and weak base but not applicable to alkali, fluorhdric acid, fluoride bearing medium and phosphoric acid with concentration above 30% at temperature over 180℃. Resistance to impact:Resistance to impact is over 220×10-3J.Don't hit the glass lining with hard objects during operation. Insulation performance: The enamel surface has been strictly tested at 20000V.
Thermal shock resistance: Resistance to sudden cooling 110℃, Resistance to sudden heating 120℃.
3000L-12500L
Permissible Working Pressure MPa | PN<0.25MPa |
Permissible Working Temperature ℃ | 0-200 ℃ |
Glass layer thermal shock resistance: ℃ | Heating Shock: 120 ℃ Cooling Shock: 110 ℃ |
16000L-120000L
INSTALLATION
1 、Removing:
The lugs is only lifting place(unpackaged). Do not roll or use crossbar. Avoid vibrating or bumping. Pulling coupler and clamps is forbidden.
2 、Lifting:
Wire rope must be hitched on setted place such as nozzles of jacket and supports. Handle with care. Don't collide. The lift hooks on the head are only used to sling the head.
3 、Inspecting before assembling:
The inspector whose shoes should be rubber-soft sole and clear, gets into the vessel to inspect if the glass-lined surface was damaged and if there were abnormal phenomena.
4 、Fixing flange
Along the diagonal line, tighten screw bolts gradually. Put forth your strength evently so as to avoid damaging the glass-lined layer.
5 、Fixing clamps
Firstly check the integration and quantity of clamps. When fixing, keep the equal distance between clamps, the degree of tightness fair in order to assure operating safely and sealing reliably.
6 、Installing agitator
a) Firstly put the agitator into the vessel(Put a soft mat on the bottom of the vessel before handing), Then lift the head and take its predetermined place, and covered the shaft with the shaft sealing device, Lift up the agitator, connect it with the output shaft of the motor, and lock them with check nut or check bolt.
b)Adjust the axiality and perpendicularity of shaft and seal up to technical specification. Turn the agitator slowly. If there is no abnormal phenomena, and the agitator rotates freely, then try to start motor till everything is all right. (The time of running-in is not too long).
7 、Selecting gasket
Select the gasket based on the medium category, concentration and temperature of the working medium. The performance and using method of the gasket should meet the technological requirements. We can provide the gasket, such as asbestos filled rubber and rubbers covered with PTFE.
8 、Welding
a) Do not weld at the external surface of inner Vessel.
b)When welding nozzles, lugs and supports, use electric welding and take cooling measures. Gas welding is strictly prohibited.
c)When welding the outside fittings of glass-lined surface and nozzles must be covered tightly to avoid damaging them by splashing welding slag.
The lugs is only lifting place(unpackaged). Do not roll or use crossbar. Avoid vibrating or bumping. Pulling coupler and clamps is forbidden.
2 、Lifting:
Wire rope must be hitched on setted place such as nozzles of jacket and supports. Handle with care. Don't collide. The lift hooks on the head are only used to sling the head.
3 、Inspecting before assembling:
The inspector whose shoes should be rubber-soft sole and clear, gets into the vessel to inspect if the glass-lined surface was damaged and if there were abnormal phenomena.
4 、Fixing flange
Along the diagonal line, tighten screw bolts gradually. Put forth your strength evently so as to avoid damaging the glass-lined layer.
5 、Fixing clamps
Firstly check the integration and quantity of clamps. When fixing, keep the equal distance between clamps, the degree of tightness fair in order to assure operating safely and sealing reliably.
6 、Installing agitator
a) Firstly put the agitator into the vessel(Put a soft mat on the bottom of the vessel before handing), Then lift the head and take its predetermined place, and covered the shaft with the shaft sealing device, Lift up the agitator, connect it with the output shaft of the motor, and lock them with check nut or check bolt.
b)Adjust the axiality and perpendicularity of shaft and seal up to technical specification. Turn the agitator slowly. If there is no abnormal phenomena, and the agitator rotates freely, then try to start motor till everything is all right. (The time of running-in is not too long).
7 、Selecting gasket
Select the gasket based on the medium category, concentration and temperature of the working medium. The performance and using method of the gasket should meet the technological requirements. We can provide the gasket, such as asbestos filled rubber and rubbers covered with PTFE.
8 、Welding
a) Do not weld at the external surface of inner Vessel.
b)When welding nozzles, lugs and supports, use electric welding and take cooling measures. Gas welding is strictly prohibited.
c)When welding the outside fittings of glass-lined surface and nozzles must be covered tightly to avoid damaging them by splashing welding slag.
1 、Prevent any metal and hard object from being dropped into the vessel to damage glass-lined surface.
2 、Since temperature changed suddenly, the useful life of vessel is influenced by internal stress. So the user must try their best to avoid feeding hot material into cool reactor or cold material into hot reactor.
3 、When operating a jacketed equipment, generally, first 0. 1 MPa(g) pass through it and maintain this pressure for 15 minutes, then raise pressure and temperature slowly till operating pressure. (It's suitable for raising pressure at 0.1 MPa every ten minutes). Heating or cooling shall be within specified temperature, The operating temperature of the equipment is 0-200℃, Resistance to sudden cooling: 110℃, resistance to sudden heating:120℃.
If the temperature is beyond the limits, please give clear indication in order contract, we can do it specially.
4 、Discharge: If outlet valve, outlet pipe are obstructed, use nonmetallic tool to poke, Don't bump and strike rudely.
5 Prevent the acid liquid being moved into jacket, so as to avoid corroding the target of jacket.
6 、Cleaning: Do not use metal tool to clean the internal. The sticking material must be cleaned timely and thoroughly.
2 、Since temperature changed suddenly, the useful life of vessel is influenced by internal stress. So the user must try their best to avoid feeding hot material into cool reactor or cold material into hot reactor.
3 、When operating a jacketed equipment, generally, first 0. 1 MPa(g) pass through it and maintain this pressure for 15 minutes, then raise pressure and temperature slowly till operating pressure. (It's suitable for raising pressure at 0.1 MPa every ten minutes). Heating or cooling shall be within specified temperature, The operating temperature of the equipment is 0-200℃, Resistance to sudden cooling: 110℃, resistance to sudden heating:120℃.
If the temperature is beyond the limits, please give clear indication in order contract, we can do it specially.
4 、Discharge: If outlet valve, outlet pipe are obstructed, use nonmetallic tool to poke, Don't bump and strike rudely.
5 Prevent the acid liquid being moved into jacket, so as to avoid corroding the target of jacket.
6 、Cleaning: Do not use metal tool to clean the internal. The sticking material must be cleaned timely and thoroughly.
Take good care of the equipment and keep it in store house.When equipment is stored outdoors, it should be covered, avoiding being drenched. In order to avoid freezing and crazing the glass-lining, the gathering water in shell, jacket, pipe must be clear away before winter comes, particularly in cold district.Preventing friction, striking and bumping in the storage period.
