110L Rubber Kneader Machine Two Stage Extruder For Carbon Black Masterbatch
- Category: Plastic Extruders >>>
- Supplier: Nanjing,Gs-Mach,Extrusion,Equipment,Co.,Ltd.
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Product Overview
Description
Product Introduction
GSJ Series Two Stage Extruder
Usually the first twin screw extruder compounding extruder runs at a high speed for good mixing and high output capacity.The second extruder must be a larger diameter single screw extruder that can run at lower screw speed.The lower screw can avoid over - heating by internal cooling system and strong heat exchange ability.The functional separation allows operator to move flexibly control the expectable material mixing process and temperature.
--- It has good mixing and dispersion performance.
--- The max filling percentage can be 92%.
--- The pelletizing system can be chose, mainly used for extrusion of soft, hard polyvinyl chloride polyethlene and other thermoplastics with it, and the corresponding auxiliary(including molding machine), processing avarietyof plastic products, such as pipe,plate,wire.etc, also can be used.
--- This machine has advanced design, high yield, good plastification, low energy consumption, the use of involute gear transmissionand has the advantages of low noise, stable operation, load bearing force, long life characteristics.
--- The max filling percentage can be 92%.
--- The pelletizing system can be chose, mainly used for extrusion of soft, hard polyvinyl chloride polyethlene and other thermoplastics with it, and the corresponding auxiliary(including molding machine), processing avarietyof plastic products, such as pipe,plate,wire.etc, also can be used.
--- This machine has advanced design, high yield, good plastification, low energy consumption, the use of involute gear transmissionand has the advantages of low noise, stable operation, load bearing force, long life characteristics.
Kneader Two Stage Extruder Specifications
Model | GS-50/100 | GS-65/150 | GS-75/180 | GS-95/180 |
Main Motor(kw) | 37-55 | 55-75 | 75-132 | 250-315 |
Screw Diameter(mm) | 50.5 | 62.4 | 71 | 93 |
L/D | 22:1 | 22:1 | 22:1 | 22:1 |
Kneader | 55L | 75L | 110L | 150L |
Screw Matetiel | bi-metal | bi-metal | bi-metal | bi-metal |
Screw Hardness | HRC65-70 | HRC65-70 | HRC65-70 | HRC65-70 |
Shaft Core Material | 40cRnIMoa | 40cRnIMoa | 40cRnIMoa | 40cRnIMoa |
Whole Line Machine Composition
Kneader--- Conveyor Belt---Conical Twin Screw--- Force Feeder Extruder--- Two Stage Extruder---Hydraulic Screen Changer---water ring pelletizer system ---Vibrator Screen---Silo
kneader
------Capacity: 110L
------Output: 100-140kg/batch
------Pressure: 0.6-0.8Mpa
------Motor Power: 160kw
------Tilting Motor Power: 5.5kw
------Air Cylinder: 420mm
------Speed: 39/30 RPM
------Weight: 14 ton
------Output: 100-140kg/batch
------Pressure: 0.6-0.8Mpa
------Motor Power: 160kw
------Tilting Motor Power: 5.5kw
------Air Cylinder: 420mm
------Speed: 39/30 RPM
------Weight: 14 ton
Conveyor
------Motor Power :2.2KW
------Limit switch, limits up and down, special good circular are designed slide-way, convey steadily and reliably
------Elevator hopper is SS material, 200kg/batch
------Convey the material to conical double screw force feeder
------Limit switch, limits up and down, special good circular are designed slide-way, convey steadily and reliably
------Elevator hopper is SS material, 200kg/batch
------Convey the material to conical double screw force feeder
Twin Screw Force Feeder
------ Motor power: 11kw, using "ABB" frequency Inverter
-------Feeder screw: 2 PCS,twin screw force material down, Nitrogen & chroming treatment, burnished surface.
-------Body : polishing treatment inner side . hard chroming treatment.
-------Hopper : polishing treatment inner side . hard chroming treatment.
-------Conical force feeder applying electric heating system
-------Feeder screw: 2 PCS,twin screw force material down, Nitrogen & chroming treatment, burnished surface.
-------Body : polishing treatment inner side . hard chroming treatment.
-------Hopper : polishing treatment inner side . hard chroming treatment.
-------Conical force feeder applying electric heating system
Two stage Extruder
------Main motor
------Power: 132kw
------Screw
------Diameter:φ71mm
------L/D:36:1
------Power: 132kw
------Screw
------Diameter:φ71mm
------L/D:36:1
------Main motor
------Y2 type level 4 AC motor
------Power:75kw
------Y2 type level 4 AC motor
------Power:75kw
------Screw
------Diameter: φ180mm
------L/D:9:1
------Diameter: φ180mm
------L/D:9:1
Pelletizer
According to different material, we have different pelletizing system like:
--- air cooling die face hot cutting system
--- water ring hot face cutting system
--- under water pellet system
--- water/fan cooling strand pelletizing system
--- eccentric water-spray pelletizing system etc.
--- air cooling die face hot cutting system
--- water ring hot face cutting system
--- under water pellet system
--- water/fan cooling strand pelletizing system
--- eccentric water-spray pelletizing system etc.
Applications
Kneader extruder machine is widely used :
--- Low smoke free halogen cable material,
--- Internal and external screen of cables,
--- PVC cable material, EVA foam series,
--- PP/PE filling masterbatch, black masterbatch,
--- Stone paper masterbatch,
--- Non-woven masterbatch,
--- Woven bag masterbatch.
--- Internal and external screen of cables,
--- PVC cable material, EVA foam series,
--- PP/PE filling masterbatch, black masterbatch,
--- Stone paper masterbatch,
--- Non-woven masterbatch,
--- Woven bag masterbatch.
Cases
My Company
GS-Mach is a professional machinery designer and manufacturer.which is dedicated to the independent research and production of advanced equipment in plastic ,rubber ,chemical and other fields.
GS-Mach products focus on rubber and plastic granulation equipment ,as well as rubber and plastic extrusion equipment .
GS-Mach is always guided by solving market demand ,based on talents and driven by innovation. Guaranteed by the excellent quality,followed by the most optimized management system,the GS -mach team will eventually become a world-class manufacturing force of
national brand .
GS-Mach products focus on rubber and plastic granulation equipment ,as well as rubber and plastic extrusion equipment .
GS-Mach is always guided by solving market demand ,based on talents and driven by innovation. Guaranteed by the excellent quality,followed by the most optimized management system,the GS -mach team will eventually become a world-class manufacturing force of
national brand .
Contact Person
FAQ
A:Are you a manufacturer, can we visit at your factory?
We are a manufacturer, our factory is at maanshan city, glad to invite you have a visit at our factory.
B:Why choose us?
(1)We have complete system of designing of extrusion equipment
(2)We can provide perfect extrusion management solutions and extrusion equipment
(3)We could make you in a leading position in the industry
C:What's the payment method?
T/T, L/C, Western union
D:Can I see your machine operating in your factory?
Yes, you can bring some materials to our factory test-run the equipment, we can also send other customers' operating videos for your reference
E:How long of the warranty time?
Our warranty period is 1 year
F:After-sales service:
Field installation, commissioning and training ;
Field maintenance and repair service ;
Video/Online technical support.
We are a manufacturer, our factory is at maanshan city, glad to invite you have a visit at our factory.
B:Why choose us?
(1)We have complete system of designing of extrusion equipment
(2)We can provide perfect extrusion management solutions and extrusion equipment
(3)We could make you in a leading position in the industry
C:What's the payment method?
T/T, L/C, Western union
D:Can I see your machine operating in your factory?
Yes, you can bring some materials to our factory test-run the equipment, we can also send other customers' operating videos for your reference
E:How long of the warranty time?
Our warranty period is 1 year
F:After-sales service:
Field installation, commissioning and training ;
Field maintenance and repair service ;
Video/Online technical support.
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