The proiduction line is used for soap making,generally including five part.
The production of soap, transparent soap, a variety of raw materials for a full mix of mixing, so that granulation refinement, all kinds of auxiliary materials and additives
and flavors completely mixed into the granulation, to the formula requirements. Fully mixed soap tablets, soap tablets and a variety of liquid and solid additives can make soap particles and additives fully mixed, stirring effect is full, uniform, color paste, additives completely dissolved into the soap.
2.Three roller mill
It is used for soap refining. Three rolls are horizontally placed with different rotating speeds. The refining function is achieved by pressing and squeezing force between
the adjacent rolls. The main frame is made of high quality stain structure, strong and solid. All gears are precisely manufactured and bathed in oil lubricants for long running life with lower noise, less wearing and better reliability. Rolls are made of special alloy, high hardness, anti-wearing capability.
The double-single-screw vacuuming machine is composed of two single-linker machines, each with its own independent closed-speed transmission system. The machine is made of precision gears. The screw is made of new aluminum alloy material or high quality stainless steel, which is corrosion resistant and durable. All other parts in contact with the soap are made of high quality stainless steel. The control part can adopt variable frequency or electromagnetic speed regulation, and the production capacity can be adjusted arbitrarily.
4.Cutter or Printer
Block cutter introduction:
This machine can emboss and cut all kinds of toilet soap and laundry soap, fast and accurate. this machine will cut the soap billets from the plodder into long bars to feed into the downstream stamper. This machine uses PLC for accurate control and HMI for easy operation.
Stamper adopts the best design and technology, driven by servo control and cam system, reliable and high mechanical repeating accuracy. The suction cups pick up soap billet and put it onto the mould, then after forming, pick finished soap bars out to discharge conveyor. The whole cycle is fully automatic, high speed, low vibration and solid performance.
Packaging machine introduction:
Compact structure, stable performance and easy operation. Double-frequency control, the bag that is set to cut, no need to adjust the air to go, one-stop place, save time and film. Imported appliances, touch-type man-machine interface,quick and easy parameter setting fault diagnosis, fault display at a glance. High sensitivity photoelectric eye color tracking, so that the sealing position more accurate. Temperature independent PID control, better for a variety of materials coated. Positioning stop function, do not stick knife, no film. Rotating system is simple, more reliable work, more convenient maintenance. All control by software to facilitate functional adjustments and technology upgrades, never backward.Suitable for all kinds of product packaging.
Before installation, the seller will provide the nformation of total line power, individual machine power, power connections, water & air input and output position, total water consumption. After the machines arrival in buyer site and put into position, the buyer must connect the water, electricity, air and vacuum gas with the machines, then the seller shall send 3~4 technicians to help start-up the line for production, on-line training and production supervision. The buyer shall pay below service ratings, as well as round-trip transportation from our factory to buyer’s factory, the visa application fee, food, transportation and accommodation.
Zhengzhou Nora Machinery Equipment Co. Ltd, established in 2013, specializing in designing and manufacturing the whole set of toilet soap and laundry soap machinery,from soap processing soap making,finishing,packaging and end of line,with a wide range of capacity from 50kg/h small laboratory line to 2000kg/h high-speed line.We manufacture all kinds of machinery and Metal products and can meet different customer requirements,such as soap making line,packaging machinery and kinds of machinery,widely used in daily, chemical, food,pharmaceutics,chemical industries.
We have helped customers in more than 60 countries set up soap business and help customers make a lot of money from it.
1.Q: Soap industry production process?
A: Basically, the soap production need 2steps:
1)Using all kinds of oil&fast as material to produce semi-finished soap noodle;
2)Using seme-product soap noodle to produce end bar soap.
2.Q: What is the floor of the workshop size?
A:Full production line need 35*5m with height 5m;
3.Q:How is the after-sales service?
A:You can send us videos and pictures of the faulty machine, and our engineers will analyze it and provide relevant guidance online. If the problem cannot be solved, we will send engineers to the local area to
help you solve it.
4.Q:How many days to ship?
A:The production line below 500kg per hour generally takes about 20-40 days, and the production line above 1000kg per hour takes about two months
5.Q: What is the formula?
A: Raw material is oil, caustic soda and salt; semi-product is soap noodle, perfume and color.
Accurate formula based on your local market’s request is available after confirmation of order
6.Q:How is the machine installed and used?
A:1) The installation of the machine is very simple, you only need to place the machine in a suitable position and connect the power supply, it can be used. In addition, if you really can't install it well, we can send
engineers to your local area to help you install it, but you need to charge relevant fees.
2) We have the relevant instructions, which will be sent to you when the time comes. We will also send a video of the use of the machine for demonstration. We can send engineers to your local area to help you
train employees on-site, but you will need to charge relevant fees.