large scale old plastic pyrolysis to fuel oil refineries recycling plant pyrolysis plant
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- Supplier: Shangqiu Yueda Environmental Technology Ltd.
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Product Overview
Description
Products Description
The end product after pyrolysis
Item | Percentage | Usage | ||
Fuel Oil | 40-45% | 1. Used as fuel in Industrial such as steel&iron factories, chemical industrial or hotels and restaurants. 2. used for heavy oil generators to get electricity 3. used for distillation. | ||
Crude Carbon Black | 35% | 1. used for construction bricks or make into briquette; 2. deep-processed to N330, N660, N774 or color carbon black. | ||
Steel | 12-15% | Sold or reprocessing | ||
Sync Gas | About 5% | 1. recycled and used during process as fuel. 2. compressed into liquid gas, used as fuel or to generate electricity | ||
Our Advantages
Reactor
We use 20mm Q345R National Standard Boiler Steel plate to make pyrolysis reactors by directly rolling the
whole pieces of carbon steel with thinckness of 20mm. As we know, the pyrolysis reactor thickness of some other companies is far away from 20mm and it’s very thin. Some factories even use train carriages to make pyrolysis reactor. In this way,
the lifetime of the reactors can be very short and sometimes it will cause
dangerous consequences because the temperature will reach 300-400℃ so the reactor is easily damaged if its quality is not good and thickness is not enough.
whole pieces of carbon steel with thinckness of 20mm. As we know, the pyrolysis reactor thickness of some other companies is far away from 20mm and it’s very thin. Some factories even use train carriages to make pyrolysis reactor. In this way,
the lifetime of the reactors can be very short and sometimes it will cause
dangerous consequences because the temperature will reach 300-400℃ so the reactor is easily damaged if its quality is not good and thickness is not enough.
Dynamic and static sealing device
The dynamic and static sealing device connecting the pyrolysis reactor and separator is our patent, which can effectively prevent leakage and reduce vibration. It has outstanding plasticity and high strength, easy to weld with good resistance, and also can withstand the hot and cold pressure processing. It’s easy for maintenance and its parts are easily to be found. The dynamic and static sealing device plays a role in compensation between the mobile device and static equipment.
Our flange
Our flange is also very thick and of good quality, which guarantees the good sealing.
We pay more attention on details, such as easy maintenance, screw, nut, connection,
services, etc.
services, etc.
Advantages of semi continuous pyrolysis plant
1. Security:
A. Adopting automatic submerged-arc welding technology and all of the weldings will be
detected by the ultrasonic nondestructive testing method.
B. Adopting manufacture process controlling system on the quality, every manufacture
process, manufacture date, operators, etc.
C. Manual and automatic safety devices include:anti-explosion device, safety valves,
emergency valves, pressure and temperature meters, as well as the alarming system.
2. Environment-friendly:
A. Emission Standard: Sync Gas Recycling System: Fully burned after recycling and
utilization, saving fuel and preventing pollution. National Patent Smoke Scrubbers: water film
smoke scrubber, efficient removal of the acid gas and dust of the smoke, environmental friendly
to meet related national standards.
B. Smell during operation: Fully enclosed during the operation
C. Water pollution: During the operation, the water we use is recycling one to cool down the
gas oil and convert into liquid oil in the condensers. No pollution at all.
3. National Patent, unique heat insulation shell: high efficiency temperature keeping, excellent
energy-saving effect.
4. Semi-continuous operation, less manpower and low lost in operation.
5. Unique horizontal design, high oil output with about 90% oil yield and 100% conversion rate,
highly effective and profitable.
1. Security:
A. Adopting automatic submerged-arc welding technology and all of the weldings will be
detected by the ultrasonic nondestructive testing method.
B. Adopting manufacture process controlling system on the quality, every manufacture
process, manufacture date, operators, etc.
C. Manual and automatic safety devices include:anti-explosion device, safety valves,
emergency valves, pressure and temperature meters, as well as the alarming system.
2. Environment-friendly:
A. Emission Standard: Sync Gas Recycling System: Fully burned after recycling and
utilization, saving fuel and preventing pollution. National Patent Smoke Scrubbers: water film
smoke scrubber, efficient removal of the acid gas and dust of the smoke, environmental friendly
to meet related national standards.
B. Smell during operation: Fully enclosed during the operation
C. Water pollution: During the operation, the water we use is recycling one to cool down the
gas oil and convert into liquid oil in the condensers. No pollution at all.
3. National Patent, unique heat insulation shell: high efficiency temperature keeping, excellent
energy-saving effect.
4. Semi-continuous operation, less manpower and low lost in operation.
5. Unique horizontal design, high oil output with about 90% oil yield and 100% conversion rate,
highly effective and profitable.
Our service
Pre-sales Service:
The wide product range enables us to provide our customers with machines or complete
processing plants.
Based on our customers’ request and budget, our experts make efficient, reliable solutions.
Following customers’ order we produce strictly, what’s more, before placing the order every
customer has the chance to visit RESEM working machines or complete plant in the site.
After-sales Service:
a. We have professional service staff who are responsible for your plants besides our sales
managers and technicians.
b. Engineers available to go overseas for plant installation.
c. Quality warranty period: one year for the main reactor of pyrolysis machines and lifetime
maintenance for completing machines
Project Case
Company Profile
Shangqiu Yueda Environmental Protection Technology Co., Ltd, is a comprehensive environmental equipment manufacturer integrating technological design, research and development, machine production, sales and after-sales service in one.
Our main business: solid waste and hazardous waste treatment equipment, waste tire/plastic/rubber/oil sludge/ aluminum plastic pyrolysis plant, pyrolysis oil /used oil to diesel distillation plant, and related environmental protection devices. Now, ourproducts sells well in 90+ countries and regions around the world.
Our main business: solid waste and hazardous waste treatment equipment, waste tire/plastic/rubber/oil sludge/ aluminum plastic pyrolysis plant, pyrolysis oil /used oil to diesel distillation plant, and related environmental protection devices. Now, ourproducts sells well in 90+ countries and regions around the world.
.
FAQ
Q1: What kind of raw material can be used?
waste tyres/ rubbers/ shoe soles/ inner tube / cable husk/ bicycle tyre/ motorcycle tyre; PP,PE,PVC,PMMA plastic, paper mixture from paper mills and all kinds of waste nylon products
Q2: What are the end products?
If your raw material is tyres, end products are fuel oil, carbon black,steel wire and waste gas; if your raw material is rubber or plastics, then end products are fuel oil, carbon black and waste gas
Q3: What's the fuel of pyrolysis plant?
The fuel can be coal, charcoal, firewood, fuel oil, heavy oil and natural gas
Q4: What's the covering area of one set of 5-10 ton capacity pyrolysis plant?
The equipment covers 30 square meters(length20m*width15m). Besides raw material and end products storage areas,you also need to
prepare workers' resting room and simple office, so totally 600-800 square meters land will be better
Q5: How many workers needed to operate the plant?
3-4 workers are enough for one set of pyrolysis plant. If you use auto-feeder and auto-discharging system, then 2 workers are ok
Q6: How about the installation?
We will provide the foundation drawings to you after the deal is done and send technical engineer to guide the installation, the commissioning and workers training on your working site
Q7: What about the usage of the oil extracted with this plant?
The oil from tyres or plastics is mixed oil. It is a good quality furnace oil, used as heating oil.It can be used for some large
boilers, like iron and steel plant, bricks factory, cement factory,glass plant and etc
I have more questions and want to know the answer.
waste tyres/ rubbers/ shoe soles/ inner tube / cable husk/ bicycle tyre/ motorcycle tyre; PP,PE,PVC,PMMA plastic, paper mixture from paper mills and all kinds of waste nylon products
Q2: What are the end products?
If your raw material is tyres, end products are fuel oil, carbon black,steel wire and waste gas; if your raw material is rubber or plastics, then end products are fuel oil, carbon black and waste gas
Q3: What's the fuel of pyrolysis plant?
The fuel can be coal, charcoal, firewood, fuel oil, heavy oil and natural gas
Q4: What's the covering area of one set of 5-10 ton capacity pyrolysis plant?
The equipment covers 30 square meters(length20m*width15m). Besides raw material and end products storage areas,you also need to
prepare workers' resting room and simple office, so totally 600-800 square meters land will be better
Q5: How many workers needed to operate the plant?
3-4 workers are enough for one set of pyrolysis plant. If you use auto-feeder and auto-discharging system, then 2 workers are ok
Q6: How about the installation?
We will provide the foundation drawings to you after the deal is done and send technical engineer to guide the installation, the commissioning and workers training on your working site
Q7: What about the usage of the oil extracted with this plant?
The oil from tyres or plastics is mixed oil. It is a good quality furnace oil, used as heating oil.It can be used for some large
boilers, like iron and steel plant, bricks factory, cement factory,glass plant and etc
I have more questions and want to know the answer.
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