Benoy MGJ DRIVE Series precision aluminum harmonic speed gear reducer gearbox
- Category: >>>
- Supplier: Dongguan Benoy Intelligent Technology Co. Ltd.
Share on (1600651631140):
Product Overview
Description
Products Description
Benoy precision harmonic reducer team based on theoretical calculation finite element analysis, combined with cutting-edge inspection system to obtain a large amount of actual measurement data, the use of multi-objective regression optimization means, successfully break through the non-standard design difficulties of the circular arc tooth shape, the development of breakthrough harmonic reducer.
The S-shaped optimized involute tooth structure is adopted for smoother and smoother meshing, and the tooth processing of rigid-flexible wheel breaks through the traditional slow-walking and gear hobbing process. With the special process of hobbing semi-finishing + light finishing and tooth surface accuracy, multiple teeth are meshed at two 180-degree symmetrical positions simultaneously, so the gear tooth pitch error and accumulated tooth pitch error have a more average effect on the rotational accuracy, and very high positional accuracy and rotational accuracy can be obtained.
The material of the flexible wheel adopts the military steel purified by customized electroslag re-solution, and the thin-walled deformation part has been repeatedly spinning process and heat treatment to make its material wear resistance and plasticity reach a perfect balance. Steel wheel material adopts high spheroidization rate continuous casting of ductile iron instead of traditional 40Cr material, the unique self-lubricating ductile iron dry steel 1 times the thermal conductivity, can quickly absorb vibration, excellent wear reduction performance, service life 2 times dry traditional 40Cr steel wheel.
Flexible wheel tooth processing technology in the innovative invention of a deformation after the light finishing processing of a unique method, not only to solve the problem of accuracy, but also to solve the traditional processing after the assembly of deformation steel flexible wheel contact points are not uniform, so that the tooth mesh full contact, more uniform force, less friction, high load-bearing capacity.
The transmission ratio is large, the transmission ratio of single-stage harmonic gear transmission can reach i=30~500, and the structure is simple, three basic parts on the coaxial can achieve high reduction ratio. In order to stick to the market and user needs, configure various structures of cam flange servo interface specifications, for different industries to launch various series of molding products, in order to facilitate customer selection and use.
The S-shaped optimized involute tooth structure is adopted for smoother and smoother meshing, and the tooth processing of rigid-flexible wheel breaks through the traditional slow-walking and gear hobbing process. With the special process of hobbing semi-finishing + light finishing and tooth surface accuracy, multiple teeth are meshed at two 180-degree symmetrical positions simultaneously, so the gear tooth pitch error and accumulated tooth pitch error have a more average effect on the rotational accuracy, and very high positional accuracy and rotational accuracy can be obtained.
The material of the flexible wheel adopts the military steel purified by customized electroslag re-solution, and the thin-walled deformation part has been repeatedly spinning process and heat treatment to make its material wear resistance and plasticity reach a perfect balance. Steel wheel material adopts high spheroidization rate continuous casting of ductile iron instead of traditional 40Cr material, the unique self-lubricating ductile iron dry steel 1 times the thermal conductivity, can quickly absorb vibration, excellent wear reduction performance, service life 2 times dry traditional 40Cr steel wheel.
Flexible wheel tooth processing technology in the innovative invention of a deformation after the light finishing processing of a unique method, not only to solve the problem of accuracy, but also to solve the traditional processing after the assembly of deformation steel flexible wheel contact points are not uniform, so that the tooth mesh full contact, more uniform force, less friction, high load-bearing capacity.
The transmission ratio is large, the transmission ratio of single-stage harmonic gear transmission can reach i=30~500, and the structure is simple, three basic parts on the coaxial can achieve high reduction ratio. In order to stick to the market and user needs, configure various structures of cam flange servo interface specifications, for different industries to launch various series of molding products, in order to facilitate customer selection and use.
Type | MGJ-Drive Series Harmonic Reducer |
Model | MSHF, MCSH, MSHD, MCHD |
Ratio | 7.5,10,15,20,25,30,40,50,60,80,100. |
Material | Housing: Aluminum alloy(size 25~90) / Cast iron(size 110~185) |
Worm wheel: Aluminum Bronze or Tin Bronze | |
Worm shaft: 20CrMn Ti | |
Output Shaft: steel-45# | |
Input Power | 0.09kw,0.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5KW,7.5KW,11Kw and so on. |
Usages | Industrial Machine: Food Stuff, Ceramics, CHEMICAL, Packing, Dyeing,Wood working, Glass |
IEC Flange | IEC standard flange or on customer request |
Lubricant | Synthetic oil or worm gear oil |
Precision Gearboxes and Reducer
CNC Milling Machining Parts
Material Available | ||||||||||
Aluminum | Stainless Steel | Brass | Copper | Iron | Plastic | |||||
AL6061 | SS201 | C35600 | C11000 | 20# | POM | |||||
AL6063 | SS301 | C36000 | C12000 | 45# | Peek | |||||
AL6082 | SS303 | C37700 | C12200 | Q235 | PMMA | |||||
AL7075 | SS304 | C37000 | C10100 | Q345B | ABS | |||||
AL2024 | SS316 | C37100 | etc... | Q345B | Delrin | |||||
AL5052 | SS416 | C28000 | 1214/1215 | Nylon | ||||||
ALA380 | etc... | C26000 | 12L14 | PVC | ||||||
etc... | C24000 | Carbon steel | PP | |||||||
C22000 | 4140 / 4130 | PC | ||||||||
etc... | etc... | etc... | ||||||||
Surface Treatment | Material Available |
As machined | All metals |
Smoothed | All metals and Plastic (e.g aluminum, steel,nylon, ABS) |
Powder Coated | All metals ( e.g aluminum, steel) |
Brushing | All metals (e.g aluminum, steel) |
Anodized Hardcoat | Aluminum and Titanium alloys |
Electropolished | Metal and plastic (e.g aluminum, ABS) |
Bead Blasted | Aluminum and Titanium alloys |
Anodized Clear or Color | Aluminum and Titanium alloys |
Application Field
Company Profile
Dongguan Benoy Intelligent Technology CO., LTD.
was Established in 2003. Since established, we always focus on precision mechanical parts manufacturing&processing. We have professional R&D team and advanced CNC machines,which can give comprehensive solutions according to user’s requirements, from the design.Our own component making machines can finish the whole process, such as turning, milling, hobbing, moulding, polishing, painting, and so on, without support by the third part.The dimensional tolerance can narrow to +/- 0.005mm. We have succeed to support many users to deal with the precision mechanical parts with high degree demand
We can manufacture all field of equipment&machine parts and accessories. If there is any necessary, just send us your requirements. If you need any precision parts cnc machining service, please just send us your drawing and requirement, we will give you the best solution.
Welcome your inquiry.
We can manufacture all field of equipment&machine parts and accessories. If there is any necessary, just send us your requirements. If you need any precision parts cnc machining service, please just send us your drawing and requirement, we will give you the best solution.
Welcome your inquiry.
Packing&Shipment
FAQ
Q1: How to get a quotation?
A1: Please send us drawings in igs, dwg, step etc. together with detailed PDF.If you have any requirements, please note,
and we could provide professional advice for your reference.
and we could provide professional advice for your reference.
Q2: How long can i get the sample?
A2: Depends on your specific items,within 7-10 days is required generally.
Q3: How to enjoy the OEM services?
A3: Usually, base on your design drawings or original samples, we give some technical proposals and a quotation to you, after your agreement, we produce for you.
Q4: Will my drawings be safe after sending to you?
A4: Yes, we will keep them well and not release to third party without your permission. Of course, we would ensure the safety of the drawing.
Q5: What shall we do if we do not have drawings?
A5: Please send your sample to our factory,then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions(Length,Hight,Width), CAD or 3D file will be made for you if placed order.
We Recommend
New Arrivals
New products from manufacturers at wholesale prices
