Carton box making machine/boxes cardboard/corrugated paperboard production line
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- Supplier: Cangzhou Gerun Machinery Co. Ltd.
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Product Overview
Description
Products Description
3 layer / 5 layer / 7 layer corrugated cardboard box production line
Manufacturing Technique
Hydraulic shaftlessmill roll stand
★Adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others，the lifting of the paper adopts hydraulic drive.
★The brake uses a multi-point brake system, a gear disc structure, equipped with a cooling fan, Yadeke pneumatic components, stable tension, and long life.
★The large-diameter spindle design, the swing arm slides smoothly, and the steel guide rails are treated with high frequency treatment, which is super wear-resistant.
★The hydraulic cylinder is installed on a twisted shaft, which does not bear radial force and is easy to maintain.
★The brake uses a multi-point brake system, a gear disc structure, equipped with a cooling fan, Yadeke pneumatic components, stable tension, and long life.
★The large-diameter spindle design, the swing arm slides smoothly, and the steel guide rails are treated with high frequency treatment, which is super wear-resistant.
★The hydraulic cylinder is installed on a twisted shaft, which does not bear radial force and is easy to maintain.
Paper trolley、track
★Track whole buried, The main frame of the 14th channel with ¢ 20mm cold drawn round welding，the track length 6000mm.
★Each paper with two stage paper trolley,and the paper from the two sides at the same time.
★Each paper with two stage paper trolley,and the paper from the two sides at the same time.
Top（core）paper preheater
★Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard.
★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
★Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 360°.
★The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate.
★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
★Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 360°.
★The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate.
Triple preheater
★Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture,and smooth cardboard.
★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
★Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 360°.
★The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate.
★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
★Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 360°.
★The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate.
Fingerless type single facer
★Adopt hood suction structure，matched high pressure powerful fan. Gas supply and electrical control cabinet to focus on the same operation, the operating side full cover closed.
★High quality resin sand casting，wall thickness 200mm.Adopt independent gear box, Universal joint transmission structure.
★Install the lifting trolley on the conveyor bridge,Need to use the car will tile roll assembly and pressure roller, such as
convenient and quick.
★Glue roller unit structure with the overall relocation，Maintenance can sway the machine at the overall maintenance，improve the working efficiency.
★The humidity control apparatus equipped with a spray, so flute type to maintain good stability of deformation, avoid dry.
★Automatic circulation system for glue, two-cylinder pneumatic gluing device, with good cushioning effect.
★Glue department using integrated slide structure，Glue roller surface after grinding engraved with 25 lines and pit-style textured hard chrome plating.
★Corrugated roller adopt tungsten carbide dealing，diameter of the main corrugated roller¢ 346mm，Quenched→rough car→bore fine boring→shaft head shrunk-on→welding → tempering to stress→fine cars→coarse grinding→IF quenching→CNC grinding machine grinding→tungsten carbide dealing，hardness of surface is HRC58degrees.
★Active force variable frequency motor drive, energy efficient, low failure rate.
★Glue wide electric adjust to changes in the width of the paper used.
★Amount of glue size with electric adjustment, touch screen display and operation of the encoder transmission coating gap, high accuracy.
★Power and operating parts with a safety net to ensure the safety of personnel in the operation of machinery.
★The simple operation and control system, touch screen operation interface, color display interface display operation status,function selection, fault indication, elimination and parameter setting can all show that this machine has complete functions, easy operation and humanization.
★Built-in pre-adjuster with spray system to adjust core paper temperature and moisture.
★The main and auxiliary corrugated roller and pressure roller bearings are made of high temperature grease to ensure bearing life and smooth operation.
★High quality resin sand casting，wall thickness 200mm.Adopt independent gear box, Universal joint transmission structure.
★Install the lifting trolley on the conveyor bridge,Need to use the car will tile roll assembly and pressure roller, such as
convenient and quick.
★Glue roller unit structure with the overall relocation，Maintenance can sway the machine at the overall maintenance，improve the working efficiency.
★The humidity control apparatus equipped with a spray, so flute type to maintain good stability of deformation, avoid dry.
★Automatic circulation system for glue, two-cylinder pneumatic gluing device, with good cushioning effect.
★Glue department using integrated slide structure，Glue roller surface after grinding engraved with 25 lines and pit-style textured hard chrome plating.
★Corrugated roller adopt tungsten carbide dealing，diameter of the main corrugated roller¢ 346mm，Quenched→rough car→bore fine boring→shaft head shrunk-on→welding → tempering to stress→fine cars→coarse grinding→IF quenching→CNC grinding machine grinding→tungsten carbide dealing，hardness of surface is HRC58degrees.
★Active force variable frequency motor drive, energy efficient, low failure rate.
★Glue wide electric adjust to changes in the width of the paper used.
★Amount of glue size with electric adjustment, touch screen display and operation of the encoder transmission coating gap, high accuracy.
★Power and operating parts with a safety net to ensure the safety of personnel in the operation of machinery.
★The simple operation and control system, touch screen operation interface, color display interface display operation status,function selection, fault indication, elimination and parameter setting can all show that this machine has complete functions, easy operation and humanization.
★Built-in pre-adjuster with spray system to adjust core paper temperature and moisture.
★The main and auxiliary corrugated roller and pressure roller bearings are made of high temperature grease to ensure bearing life and smooth operation.
Heavy type conveyor bridge
★The part of the flyover is to lift the single-sided corrugated paper produced by the single-sided machine, lift it and transport it to the glue coating machine, apply the glue to the double-sided machine, slowly convey it, and have sufficient paper storage capacity, which is convenient for changing paper and order without stopping.
★Both sides are equipped with safety barriers and security herringbone pedal operation plane is equipped with safety ladder, ensure staff safety and ease of operation.
★All roller surface after grinding hard chrome plating.
★Lifting part of independent frequency conversion drive. The high-strength jointless belt has no corrugation, and the upper layer is conveyed slowly and over a long distance, so it is not easy to break the paper.
★Both sides are equipped with safety barriers and security herringbone pedal operation plane is equipped with safety ladder, ensure staff safety and ease of operation.
★All roller surface after grinding hard chrome plating.
★Lifting part of independent frequency conversion drive. The high-strength jointless belt has no corrugation, and the upper layer is conveyed slowly and over a long distance, so it is not easy to break the paper.
Double glue machine
★The double glue machine is a corrugated paper conveyed from the flyover. After preheating, it is coated again with glue and then pasted into the double-sided machine to paste and bond to produce three-layer five-layer cardboard.
★Frame cast iron structure, stable performance, upper middle layer preheater diameter 400mm, increase paper temperature to facilitate glue paste, double pressure roller design glue evenly, stainless steel glue groove, automatic circulation glue supply.
★after quenched of the glue roller surface,the hole machining, surface grinding and doing balancing engraved anilox pit type,coating evenly, less consumption of plastic.
★The transmission of the glue unit is directly connected by the frequency conversion motor through the reducer, and the frequency conversion control ensures that the linear speed of the glue roller is synchronized with the double-sided machine and can operate independently. Use angle sensor, PLC, touch screen man-machine interface display. According to different paper quality, different speeds automatically control the amount of glue, according to the different corrugated shape automatically adjust the gap between the pressure rollers, without accumulating errors.
★Frame cast iron structure, stable performance, upper middle layer preheater diameter 400mm, increase paper temperature to facilitate glue paste, double pressure roller design glue evenly, stainless steel glue groove, automatic circulation glue supply.
★after quenched of the glue roller surface,the hole machining, surface grinding and doing balancing engraved anilox pit type,coating evenly, less consumption of plastic.
★The transmission of the glue unit is directly connected by the frequency conversion motor through the reducer, and the frequency conversion control ensures that the linear speed of the glue roller is synchronized with the double-sided machine and can operate independently. Use angle sensor, PLC, touch screen man-machine interface display. According to different paper quality, different speeds automatically control the amount of glue, according to the different corrugated shape automatically adjust the gap between the pressure rollers, without accumulating errors.
Double facer
★The double-sided machine is a glued single-sided corrugated paper and facial paper laminated, heated platen heating, glue paste,stereotypes to produce flat cardboard.
★Surface of hot plate is dealed with grinding, hot plate width600mm，in total 20 pieces hot plate，Minister cooling stereotypes 5m.Hot plate is made adopt container board, enclosed pressure container certificate and inspection certificate.Internal thermal panels for partition isolation structure，s-shaped flow of steam, Steam, water separation function apparent，improve the using rate of steam.
★The hot plate adopts pneumatic pressure plate structure. The pressure plate lifting adopts pneumatic structure. 14 sets of spring
pneumatic pressure plates are standard.
★The heat pipe of the heating plate controls the temperature in multiple sections and has a temperature display.
★The upper cotton webbing is automatically centered by the correcting pneumatic valve, and the double cylinder is used to control the S-shaped cotton web tensioning device. The amount of tightening is large.
★The lower belt adopts pneumatic tensioning mechanism, the structure is simple and practical, the left and right of the lower conveyor belt is automatically corrected and aligned, and it can also be adjusted manually on both sides.
★Gearbox drive unit using an independent structure, gear steel ZG-500 number for materials, the use of oil-immersed gear
lubrication.
★Electrical components used internationally renowned brands, the device stable and reliable operation.
★Main drive motor for the motor frequency energy, low-speed torque, wide speed range, reliable, easy maintenance.
★The main backbone of high intensity profiles GB, solid structure, beautiful appearance, suitable for high speed working.
★Surface of hot plate is dealed with grinding, hot plate width600mm，in total 20 pieces hot plate，Minister cooling stereotypes 5m.Hot plate is made adopt container board, enclosed pressure container certificate and inspection certificate.Internal thermal panels for partition isolation structure，s-shaped flow of steam, Steam, water separation function apparent，improve the using rate of steam.
★The hot plate adopts pneumatic pressure plate structure. The pressure plate lifting adopts pneumatic structure. 14 sets of spring
pneumatic pressure plates are standard.
★The heat pipe of the heating plate controls the temperature in multiple sections and has a temperature display.
★The upper cotton webbing is automatically centered by the correcting pneumatic valve, and the double cylinder is used to control the S-shaped cotton web tensioning device. The amount of tightening is large.
★The lower belt adopts pneumatic tensioning mechanism, the structure is simple and practical, the left and right of the lower conveyor belt is automatically corrected and aligned, and it can also be adjusted manually on both sides.
★Gearbox drive unit using an independent structure, gear steel ZG-500 number for materials, the use of oil-immersed gear
lubrication.
★Electrical components used internationally renowned brands, the device stable and reliable operation.
★Main drive motor for the motor frequency energy, low-speed torque, wide speed range, reliable, easy maintenance.
★The main backbone of high intensity profiles GB, solid structure, beautiful appearance, suitable for high speed working.
NCBD thin blade slitter scorer（Zero Pressure Line）
★The synchronous servo motor controls the row of knives and wires. Automatic reset. Precise size. Change order time is 15 seconds.The two machines can be used to change orders immediately without slowing down.
★ PLC control system, using CANopen bus system, with order management function, equipped with a synchronous signal input interface with dryer speed.
★HMI with 10.4-inch color touch screen, storage 999 orders, change orders automatically or manually for a single, fault alarm.
★Three kinds of pressure line forms：Convex against the concave（three layers line）、Convex against the concave（five layers line）、Convex against Flat，Three kinds of electric pressure line forms can be converted.Crimping round shades by computer control，linear, and easy to bend.
★Using thin tungsten alloy steel knife，sharp blade，long life of more than 8 million meters.
knife sharpener for computer control，automatic or manual knife sharpener，Cutting edge sharpening can be divided,improve productivity Efficiency.
★Imported synchronous belt transmission is adopted, and the thin blade holder and the crimping seat are supported by linear bearings, and the positioning size is accurate without accumulating errors.
★The cutting and crimping are driven by independent frequency conversion motors. The suction port is automatically positioned with the change order.
★With gas storage tank and low pressure protection function.
★HMI with 10.4-inch color touch screen, storage 999 orders, change orders automatically or manually for a single, fault alarm.
★Three kinds of pressure line forms：Convex against the concave（three layers line）、Convex against the concave（five layers line）、Convex against Flat，Three kinds of electric pressure line forms can be converted.Crimping round shades by computer control，linear, and easy to bend.
★Using thin tungsten alloy steel knife，sharp blade，long life of more than 8 million meters.
knife sharpener for computer control，automatic or manual knife sharpener，Cutting edge sharpening can be divided,improve productivity Efficiency.
★Imported synchronous belt transmission is adopted, and the thin blade holder and the crimping seat are supported by linear bearings, and the positioning size is accurate without accumulating errors.
★The cutting and crimping are driven by independent frequency conversion motors. The suction port is automatically positioned with the change order.
★With gas storage tank and low pressure protection function.
NC cutter
★It can store 200 units orders，replace the cutter specifications quickly and accurately，changing orders without stop,And enables networked computers to facilitate production management.
★Knife shaft drive gears are precision forged steel induction hardening, backlash-free transmission, advanced keyless connection,high transmission accuracy.
★Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life.
★Around feed rollers are used the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage.
★This type of brake is energy storage type (non-energy brake), so in the process of production, the average power consumption is 1/ 3 of that of the ordinary NC cutting machine, saving more than 70% of electricity and achieving the goal of saving money.
★Exact and adjustable no gap gear to ensure precise blade engagement, running balance.
★Independent oil pump and filter are used to distribute two sets of copper pipes in each gear position to feed oil, lubricate and cool.
★Knife roller: fine quality forged steel material, the balanced, with good stability.
★Knife shaft drive gears are precision forged steel induction hardening, backlash-free transmission, advanced keyless connection,high transmission accuracy.
★Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life.
★Around feed rollers are used the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage.
★This type of brake is energy storage type (non-energy brake), so in the process of production, the average power consumption is 1/ 3 of that of the ordinary NC cutting machine, saving more than 70% of electricity and achieving the goal of saving money.
★Exact and adjustable no gap gear to ensure precise blade engagement, running balance.
★Independent oil pump and filter are used to distribute two sets of copper pipes in each gear position to feed oil, lubricate and cool.
★Knife roller: fine quality forged steel material, the balanced, with good stability.
Automatic small gantry stacking machine
★Gantry stacking,Changing single time is 5seconds，automatic counting, automatic cross out automatically for a single.
★Synchronized with the production management system，order management，Centralized management，do not slow down automatically for a single.
★Production management for a single waste less than 700mm.
★Crawler stacking platform，AC servo control movements，Stacking smooth, neat.
★When stacking reaches a set number of automatic frequency control smooth laterally out of paper.
★Tailgate AC servo control positioning for a single automatic, rapid, precise adjustment.
★Tailgate automatically shift for small orders stacking.
★The conveying side is equipped with an electric conveying rack as standard, and a double station trolley.
★Independent sealed control cabinets, electrical equipment operating under clean environment.
★Color touch-screen display for easy on-site operation.
★Fully automatic operation control, improve efficiency and save manpower, reduce labor intensity.
★Synchronized with the production management system，order management，Centralized management，do not slow down automatically for a single.
★Production management for a single waste less than 700mm.
★Crawler stacking platform，AC servo control movements，Stacking smooth, neat.
★When stacking reaches a set number of automatic frequency control smooth laterally out of paper.
★Tailgate AC servo control positioning for a single automatic, rapid, precise adjustment.
★Tailgate automatically shift for small orders stacking.
★The conveying side is equipped with an electric conveying rack as standard, and a double station trolley.
★Independent sealed control cabinets, electrical equipment operating under clean environment.
★Color touch-screen display for easy on-site operation.
★Fully automatic operation control, improve efficiency and save manpower, reduce labor intensity.
Glue station system
★Provide the starch adhesive to the corrugated single facer ,two glue machine and some other gluing equipment.
★Horizontal glue machine can meanwhile matched with main body glue and carrier glue, and mixing, glue large.
★Glue system adopt glue cycle,rest glue go back to the glue square cylinder,Liquid level float automatic control,the back glue a bucket of glue liquid being beaten back with glue equipment storage bucket，cycle for glue，Save the glue solution，prevent the glue solution in the rubber plate pasting and caking precipitation.
★Horizontal glue machine can meanwhile matched with main body glue and carrier glue, and mixing, glue large.
★Glue system adopt glue cycle,rest glue go back to the glue square cylinder,Liquid level float automatic control,the back glue a bucket of glue liquid being beaten back with glue equipment storage bucket，cycle for glue，Save the glue solution，prevent the glue solution in the rubber plate pasting and caking precipitation.
Steam system
★It supplies heating energy for the thermal equipment of the production line to keep the working temperature stable.
★Each unit is designed as an independent small unit steam supply system, saving energy and easy adjustment.
★Each group of hydrophobic units is equipped with an empty bypass, which cools the equipment quickly when the production is stopped.
★Floating ball trap, with emptying device, stainless steel check valve, to prevent leakage.
★The metal hose is used for flexible connection between the piping system and the rotating heating components, so as to prolong the service life of the rotating joint.
★All steam pipes in the machine are made of seamless steel pipes to ensure the safety of use under normal pressure.
★Each unit is designed as an independent small unit steam supply system, saving energy and easy adjustment.
★Each group of hydrophobic units is equipped with an empty bypass, which cools the equipment quickly when the production is stopped.
★Floating ball trap, with emptying device, stainless steel check valve, to prevent leakage.
★The metal hose is used for flexible connection between the piping system and the rotating heating components, so as to prolong the service life of the rotating joint.
★All steam pipes in the machine are made of seamless steel pipes to ensure the safety of use under normal pressure.
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