Fully Automatic Disposable Container Thermoforming Jelly Cup Machine
- Category: >>>
- Supplier: Ruian Litai Machinery Co. Ltd.
Share on (1600710317690):
Product Overview
Description
Product Paramenters
Technical Parameters | ||||
Model | TQC-750 | TQC-650B | ||
Max. Forming Area | 750*480mm | 650*320mm | ||
Max. Forming Depth | 125-180mm（custom height） | |||
Sheet Thickness | 0.3-1.8mm | |||
Sheet Width | 760mm | 650mm | ||
Max. Forming Speed | 30 times/min | |||
Air Pressure | 0.6-0.8mpa | |||
Air Consumption | 3.0m³/min | 2.0m³/min | ||
Water Consumption | 0.7m³/h | 0.5m³/h | ||
Rated Power | 140Kw | 98Kw | ||
Used Power | 98Kw | 72Kw | ||
Power Supply | AC 380V,50Hz, Three-phase, Four-wire | |||
Dimension | L8500*W2200*H3200mm | L7000*W2000*H3100mm | ||
Weight | About 6.5T | About 5T | ||
MAIN ELECTRICAL COMPONENTS | ||
Touch Screen/PLC | SIEMENS (Germany) | |
Servo Motor | YASKAWA (Japan) | |
AC Contactor/Circuit Breaker | SCHNEIDER (France) | |
Proximity Switch | ROCKWELL (USA) | |
Solenoid Directional Valve/solenoid overflowing valve/counterbalance valve | YUKEN (Taiwan) | |
Intermediate relay | IDEC (Japan) | |
Intermediate relay base | OMRON (Japan) | |
Forming Valve | CKD (Japan) | |
Solenoid Valve | SMC (Japan) / Mindman (Taiwan) | |
Products Description
About our TQC series plastic cup theremforming machine 4 big advantages
First, more powerful, our configuration support by the powerful brand, such as Yaskawa, siemens, Schnieder those kinds of the famous brand. With those brands our machine refects stable and high quality. Secondly, more efficiency, the double oven is almost 7 times the index length of the forming area so it brings the production with high efficiency, also in making PP material the speed can be also over 25 times/min.
Third, flexible and variety options, the forming deepth, forming area, heating tile brand can meet the requirement of different output, different products.
Fourth, more stable, the four pilar and lubrication by a certain amount time not only bring super stability on machine structure but also make a great contribution on the stability machine works. Last but not least is -automatically, our machine is easy for handing, production in automatically, so it can reduce worker resources.
Component Of Cup Thermoforming Machine
Sheet loader
1. Load automatically, lower human resource cost.
2. Sheet conveying positively, lower the load of conveying servo motor.
3. Proximity Switch clever control, getting rid of falling off the sheet by conveying too fast.
4. Double stations, big diameter, reduce the frequency of changing sheet coil, improve the production efficiency.
5. Sheet feeder with a swing rod, good look, and clever control.
Conveying part
1. The guide rail of Aluminum is full of cooled water can cool the heated sheet efficiently leads to stable conveying.
2. Toothed chain with specialized degrees makes puncturing much easier, with specialized material- 65Mn makes it stronger and more durable.
3. Driven by servo motor, accurate and efficient.
4. Adjustable chain , which is suitable for a wider range of sheet widths and solves the problem of sheet sagging caused by heating.
Heating part
1. Adopt Chinese top brand Tianbao heating tile, excellent insulation performance and heating efficiency, which results in saving time and energy. Based on this, the actual power consumption is about 60% of the rated power, it's awesome and amazing.
2. The stove has almost 7 times the width of the forming area, so that the sheet can go through a longer distance in a certain plasticizing time, to improve the speed so that to improve the output.
3. Divided by two layers of the stove with optimized heating tile layout, makes the sheet heated fully and evenly.
4. The whole stove is divided into multi separate temperature control units, the accuracy is controllable at 1 degree Cels to ensure that the sheet of each product is perfectly plasticized.
Forming system
1. Adopt the structure of four pillars (40Cr steel) for supporting and uni-body mould plates (TQ-600 steel) for guiding, which make our forming station more stronger and stable, shock absorption, and wear-resisting.
4. The fixed upper and lower guide plates, as well as the excellent parallel and flexible middle guide plates, have high material hardness, good wear resistance and strong corrosion resistance, ensuring the smooth operation and durability of the machine.
5. The hydraulic drive structure of cross-link adopts wear-resisting steel bushing, bears more weight, and rotates more precise. And the symmetrical swing ensures the parallelism of the machine running, to avoid four pillars' transverse abrasion, and make the machine more long-life.
6. Integrated hydraulic station with buffer function, high power, enough force, small vibration, good control, super stability, and easy maintenance.
7. The intelligent lubrication system can lubricate by a certain amount and time, which can make the machine longevity and sustainability.
8. The mould cavity has the cooling water inside, which expedites the cooling speed and the bottom is equipped with an ejector rod which makes the products easy to demould.
9. The working theory is a combination of positive pressure with assisting stretching in mould by some nylon plugs, which makes it have more powerful ability to make products.
10. Stretching by servo motor, super precision, high efficiency.
11. Individually replaceable blades with high-quality material that are affordable, flexible, and durable.
2. The forming part is driven by a hydraulic system, superpower which is reliable and steady. Using proximity switch to control the precision of the excellent mould positioning.
3. The parallelism misalignment between guide plates is less than 0.05 mm, and for mould, less than 0.03 mm, much lower than the industry average value. so our forming product size will be more precision, the bottom will be more perfect.
4. The fixed upper and lower guide plates, as well as the excellent parallel and flexible middle guide plates, have high material hardness, good wear resistance and strong corrosion resistance, ensuring the smooth operation and durability of the machine.
5. The hydraulic drive structure of cross-link adopts wear-resisting steel bushing, bears more weight, and rotates more precise. And the symmetrical swing ensures the parallelism of the machine running, to avoid four pillars' transverse abrasion, and make the machine more long-life.
6. Integrated hydraulic station with buffer function, high power, enough force, small vibration, good control, super stability, and easy maintenance.
7. The intelligent lubrication system can lubricate by a certain amount and time, which can make the machine longevity and sustainability.
8. The mould cavity has the cooling water inside, which expedites the cooling speed and the bottom is equipped with an ejector rod which makes the products easy to demould.
9. The working theory is a combination of positive pressure with assisting stretching in mould by some nylon plugs, which makes it have more powerful ability to make products.
10. Stretching by servo motor, super precision, high efficiency.
11. Individually replaceable blades with high-quality material that are affordable, flexible, and durable.
Touch screen PLC
1. Friendly interactive interface, it is easy to operate.
3. The product data is stored and read through one key function, easy operation.
2. Large memory, to meet the requirements of huge product data storage.
3. The product data is stored and read through one key function, easy operation.
4. The movable touch screen makes the operation flexible and convenient.
5. High integration, data visualization, easy to control.
Servo motor
Sheet feeding servo motor adopt YASKAWA brand, made in Japan, the rated power is 3kw, which can ensure stable operation in the process of feeding.
What is features and advantages of our plastic thermoforming machine?
1. Fully servo driven machine.no noise.no vibration, thermoforming good and fast.
2. Fully machine in compact structure,taking small floor space;
3. Can be adapted to a variety of materials,and the products thicker 8% than the average machine products.
4. Furnaces automatic removal device,can be turned down at any time during production without breaking the sheet reaching without wasting materials;
5. Electric furnace temperature control system uses intelligent automatic compensation control, a control, a
control of a regulator, easy to adjust the temperature uniformity, easy to use, simple, fast heating, low temperature three times up and down the oven roast slices.
control of a regulator, easy to adjust the temperature uniformity, easy to use, simple, fast heating, low temperature three times up and down the oven roast slices.
6. Forming, cutting die servo-driven, two-way adjustable for upper and lower mold stroke, in which the upper mold electric adjustable in clamping direction. The upper and lower molds height position can be adjusted conveniently
and fast under the clamping state; lower mold in clamping direction readily accessible buffer, increasing the clamping
speed, avoiding shock.
and fast under the clamping state; lower mold in clamping direction readily accessible buffer, increasing the clamping
speed, avoiding shock.
7. Auto cutting,auto counting,auto transmission by PLC.
8. Labor saving,only 1-2 workers packing.
Why Choose Us
Long-term Cooperation Brand
Company Profile
Customer Photos
Exhibition
Product packaging
FAQ
Q: Are you a factory or trading company?
A: We are a factory, and we export our machines to more than 80 countries since 2001.
Q: How does your factory do regarding quality control?
A: We have a professional QC department in charge of products' quality.
Q: How long is the warranty period?
A: 13 months calculated from the date of shipment from our factory.During warranty period,
except the artificial factor, the spares are free to maintenance, beyond the warranty time, the
buyer needs to pay the spare charge and shipping cost.
except the artificial factor, the spares are free to maintenance, beyond the warranty time, the
buyer needs to pay the spare charge and shipping cost.
Q: How to install the machine?
A: We will send technician to your factory to install the machine, and teach your workers to use
it. You pay all related costs, including visa charge, double-way tickets, hotel, meals, and
technician salary.
it. You pay all related costs, including visa charge, double-way tickets, hotel, meals, and
technician salary.
Q: Where is your factory located? How can we visit there?
A: Our factory is located in Ruian city, near to Wenzhou airport, about 40minutes to our factory by car. We will provide transporation service during your visit at our factory.
We Recommend
New Arrivals
New products from manufacturers at wholesale prices
