Lightweight Precast Concrete Sandwich Wall Panel Making Machine lightweight Concrete Wall Panel Forming Machine

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Product Overview

Description



Lightweight Precast Concrete Sandwich Wall Panel Making Machine lightweight Concrete Wall Panel Forming Machine
The equipment is used to produce ceramic, slag, fly ash and other materials of wall panels,it is high degree of automation, simple operation, high production efficiency,and less environmental pollution in the workshop.


Features of EPS Cement Wall Panel
1.Fireproof performance
Lightweight partition board under the high temperature of 1000°C, fireproof stands more than 4 hours, and do not send out harmful gas, non-combustible fire-resistant performance reach grade A standard.

2. Waterproof, moisture resistance
Lightweight partition board panel with good performance of waterproof, moisture proof, never appear loose, deformation due to damp, fall off, repair, intensity drops wait for a phenomenon

3.Sound insulation
This product belongs to the lightweight composite structure, the board of internal material, board with board between concave and convex connection is good to attract and with sound insulation function, also has sound insulation and sound-absorbing function,the sound insulation quantity of 120 mm plate is 46db, its sound insulation effect compound sound insulation meets the requirements of national housing, much higher than other masonry wall sound insulation effect.

4.Heat insulation and heat preservation
The lightweight partition board composed of high purity quartz powder, inorganic fiber and plant fiber by high temperature and high-pressure steam curing, with its own honeycomb briquet structure ensures its good thermal insulation function.

5.Quick installation and short construction period
Our lightweight partition board is fully dry operation, 4 m below the height of the wall, the average skilled workers skills to
install 30 square meters a day. And don't need a plaster, compared with traditional block efficiency could be improved by more than 13 times. Wall space can arbitrary slot, cutting, increases the use value of the material itself, greatly reduce the cost of the material. Shorten the period and improve the efficiency.

6.Environmental friendly and energy saving.
Our light wallboard materials do not contain harmful substances, no radiation to human for 100% sure.




Main Configuration List


Automatic lightweight foam concrete wall panel machine developed by our company consists of automatic batching and mixing system,feeding system, foaming system, steaming and autoclaving wall panel machine system, in and out of kiln ferry system, demoulding and flipping system, propulsion system, traction system, core pulling system, pneumatic control system, electronic control system and so on.


No.
Equipment Name
Specification
Qty
1
20-mold new-type precast concrete wall panel machine
20pcs panels produced by one mould.
Panel size: 3300x600x90mm (can be adjusted)
The thickness and length can be adjusted.
10
2
Feeding weighing and mixing system
1. Mixing capacity: 3 m3
2.Continuously working
1
3
Mobile feeding system
Automatic casting slurry to mold.
1
4
Forming system
Automatic loading the materials to the mixer.
1
5
Ferry system
Remove the mold to pre-curing room.
1
6
Flap system
Lifting the panels to demould.
1
7
Electronic hoist
Drawing the mold to move automatically .
1
8
PLC control system
control the whole production line 
1


Detailed Images


1.Molding machine system
The vertical mold forming machine is composed of forming inner separator, outer separator, upper and lower mold, end plate, core tube, hydraulic oil cylinder, frame and so on.The mold is formed by pouring 11-20 pieces at a time.The upper and lower molds are made of aluminum alloy, with good plasticity and light weight. The wall panel forming system is convenient and fast to open and close the mold, and the panel size is accurate.The whole production line is compact in structure , the production line runs smoothly; With advanced technology in the international and domestic , the production speed and product density can be adjusted and controlled; it is high space utilization that reduces the floor area; No waste water, dust prevention, waste residue absorption; Less electricity consumption, easy replacement of
wearing parts, low cost.


2.steam curing system
Two steaming methods are available:
1.Curing kiln steam heater under the steaming mode
       Between the track in the curing kiln, the ground installed radiator, using air energy or gas boiler low temperature heating way,
without environmental certification,environmental protection and energy saving.it can be demould after 12 hours , control time by electric automatically.
2.on both sides of curing kiln set electric heater.
       The electric heater is installed below the two sides of the curing kiln body, and the electric heating and baking heating method
is adopted, the electric automatically control time.


3.Automatic batching and mixing system
JS3000 double-horizontal shaft mixing plant is used.with accurate automatic batching system, the materials is weighed by using
electronic weighing which is high accuracy and good stability;The mixer adopts forced mixing to mix evenly and high efficiency ,
with conveyor, feeding machine to realize electrical automatic control.


4.Foaming system  & Feeding system
The foaming system adopts frequency conversion foaming technology to improve foaming speed, save raw materials and reduce production costs.
The gantry frame is adopted to realize the
horizontal movement of the feeding bucket, fixed point stirring, fixed point feeding, pneumatic feeding.



5.Ferry car system (in and out of kiln)
The device is composed of a kiln entering ferry car, a kiln entering and exiting mechanism and a kiln leaving ferry car. The kiln entering ferry car moves the mold car to the kiln entering mechanism through the oil cylinder of its own hydraulic system. The mechanism pushes the mold car into the
maintenance kiln through the oil cylinder, and at the same time, all the molds in the kiln move forward by one station, and the
mold car moves to the kiln exit ferry car at the farthest point (kiln exit ferry car, station, etc.).The device adopts oil cylinder to push, linkage movement, save time, improve efficiency, and reduce consumption.


6.Demoulding and flipping system
The demoulding and flipping device is composed of demoulding traction device, flip plate separation device, secondary flipping
plate moving device, hydraulic system, pushing device and so on.


8.Traction system.
The station car uses cycloidal pin wheel reducer to rotate forward and backward. through the double row chain, two single chain
pulley to drive the pulley and wire rope moving to move back and forth. The middle position of the wire rope is connected with the
station car to drive the car to move back and forth. A one-way driving and moving device for the mould car is arranged on the
station car.




Finished wall panel


200mm double layer wall panel
These lightweight wall panels and slabs can be used instead of blocks, for they have easier construction, lighter weight than blocks, better noise insulation, better heat preservation, stronger fire proof and water proof characteristics.
90mm wall panel
Light wall panels are widely used in building interior walls, exterior walls, partition walls, fences and so on.






Our Services & Strength
We have a professional pre-sale, after-sales service team. Technicians have rich field experience who have served more than one thousand clients.
Pre-Sales Service:1.Inquiry and consulting support 2. project design 3.layout of equipment 4. Sample testing support
After-Sales Service :1.Guiding how to install the machine,2.training how to use and maintenance the machine
3.provide the formula of raw material and upgrade technology
4.Engineers available to service machinery overseas.


Packing&Shipping


If container space is not enough ,the normal package is nude for whole machine in the container.the parts are packed with fumigated box. pe film packing is also available or pack it according to customers special request.




Certificate




CE certificate
ISO certificate
CE certificate 


Company Introduction


Henan Zhongbangweiye Technology Co., Ltd was established in 2004.The company is located in the industrial districtof Linying County, Henan Province, covering an area of 84000 ㎡, plant building area of 66000 ㎡.there are all kinds of advanced processing equipment. It is mainly engaged in the development, production and sales of building materials, construction machinery products. The main products are lightweight partition wall panel equipment, which are exported to the Middle East, Southeast Asia and other foreign markets, as well as Beijing, Shanghai,Guangzhou,and other domestic several hundreds of large and medium cities.




FAQ


1.When did your company established?
Zhongbangweiye is established in the year 2004.
2. Where is your company situated?
Zhongbangweiye machine is located in Luohe city, Henan province China.
You can take plane to Xinzheng airport.
3.What is your payment term?
You can transfer the payment via T/T. We will provide you the bank detail. Generally, 30% prepaid and the rest 70% should be paid before shipping.


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