China Type IV plastic liner glass fiber composite cylinders plant production line manufacture
- Category: >>>
- Supplier: Wuxi Hansheng Pressure Vessel Industrial Co. Ltd.
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Product Overview
Description
Product Description
Details Images
Our standard offer includes:
1. Liner blow molding machine.
2. Liner loading stations: Automatic handling of the liners between the liner loading station, filament winding machine and the curing oven.
3. Filament winding machines with very fast winding times.
4. State of the art automatic cut & restart system for the fibers (patented).
5. Quick-clean resin bath with automatic resin mixing system.
6. Fiber creel with different types of tension control and fiber broken detection.
7. Efficient curing oven with air-exchange control.
8. Vessel testing equipment.
9. Surface treatment equipment and other auxiliary equipment.
10. Top level control system for supervision and quality control.
All of these units are controlled and monitored by our top level control system, which allows control of the complete manufacturing process from each location. Each of these units can also operate as an independent station.In cooperation with our partners we can offer complete turnkey solutions for our end customers. This means that we can deliver blow molding machines, necessary testing equipment, stations for assembling, surface treatment equipment and other auxiliary equipment. Part of our supply is development of the cylinder, which consists of design of the liner and connections, the design of the composite and testing, and finally we can offer certification of the high pressure cylinders under required standards .
We meet requirements for even higher automation of the manufacturing process, keeping human intervention at lowest possible level, while increasing throughput and lowering cost per cylinder.
Complete project realization is managed and coordinated from one place, thus giving the customer more time to concentrate on his marketing and sales activities. Contact us to find out how we can realize your plans for sales of LPG, CNG, hydrogen and other high pressure cylinders.
According to the production requirements of different composite gas cylinders, we developed an automatic flexible gas cylinder production line which realized automatic and intelligent manufacturing of LPG cylinders, brake cylinders, CNG cylinders, breathing cylinders, and vehicle-mounted hydrogen storage cylinders.
Each production line has an annual production capacity of 300,000 composite pressure vessels, The production plant area of 2000 square meters, and power consumption of 500 kilowatts. It can complete the processes of inner tank forming, interface processing, composite material winding, resin preparation, curing and molding, etc. It can also carry out fully automatic production testing of gas cylinders, which truly realizes high-efficiency and high-quality mass production of composite gas cylinders.
We have independently developed a full set of gas cylinder testing equipment such as cycle charge/discharge tester, negative pressure vacuum tester, drop tester, bursting tester, etc. according to the requirements of composite container testing. We realize gas cylinder pressure test, gas tightness test, bursting test, normal temperature pressure cycle test, accelerated stress fracture test, impact test, crack tolerance test, fire resistance test, valve seat strength test and other tests.
Production Flow
Liner Shaping
Function: As the plastic liner will deform after being taken out of the blow molding machine, it needs to be shaped to ensure the stability and consistency of the geometry of the liner.
Boss/Neck Insert
Function: insert the boss seat into the bottle of the liner, and at here the boss and seat is heated to weld the boss with the liner.
Tightness and strength testing
Function: Tightness and strength testing of welded seat and liner
Function: Tightness and strength testing of welded seat and liner
Cylinder Hanger
Function: The equipment can be rotated to realize continuous operation.
Function: The equipment can be rotated to realize continuous operation.
Shaft Assembly
Function: 1. The connecting rod is automatically connected,
2. At the same time, the flame/plasma surface treatment of the liner is realized at this station, thereby improving the bonding performance of the plastic liner and the resin.
Cylinder Hanger
Function:LPG cylinder liner buffer and transfer
Liner Pretreatment
Function: The blow molding machine blows the liner, and the robot takes the liner out of the blow molding machine, puts it on the cooling machine to cool the liner to maintain the shape of the liner , and then the robot takes out the liner and measure the weighs of the liner, and then the metal boss is welded on to the liner, Then the surface treatment of the liner is carried out, and the robot takes out the liner and places it on the turntable.
Winding Process
Function: The multi-station winding machine realizes the simultaneous winding of 5 gas cylinders. The robot automatically takes the liner and automatically puts it on the winding machine. the fiber yarn is lead to the line and being lapped and cut down automatically. After the winding of fiber is completed, the robot puts the composites cylinders on the automatic conveyor,which is connected to the curing oven.
Cylinder Curing
Function: The circulating curing furnace completes the heating and curing of the cylinders, and the cylinders enters and exits the curing furnace through an automatic conveyor chain. The curing furnace can accommodate 500 cylinders simultaneously.
Water Pressure Test
Function: The LPG cylinder is first tested for water pressure. The water pressure detection equipment first injects water into the LPG cylinder and Pressurize the water inside the cylinder,Record the measurement results, then the LPG cylinder is turned 180 degree to releases the pressure,and discharge the water. After that the valve is installed, and the lpg cylinder is sinked into the water to check if the cylinder is leaking, and then the air is blown to the cylinder to make it dry.
Company Profile
H.S.VESSEL is the company to develop fully automatic manufacturing equipment for type IV composite pressure vessels,which can be applied to manufacture composite vessels such as LPG cylinders, hydrogen storage vessel, CNG cylinders, etc. The Automatic production line includes liner blow molding, fiber winding, curing, cylinder testing, and other special equipment. H.S.VESSEL focuses on the research of composites pressure vessels made of nonmetallic fibers, fully wound composite material system, molding processes and intelligent manufacturing equipment. Successfully developed a type Ⅳ composite cylinder automatic flexible production line, and become the second company in the world which has the ability to independently research and develop new composite vessels, intelligent production equipment, and provide composite pressure vessels with independent intellectual property rights for the entire industry chain solution.
As gas is becoming a more popular source of energy, the demand for storage and transport of the gas is also increasing. One way of storing and transporting the gas is by means of composite cylinders, which can meet the requirements for safe and cost effective transport under high pressure. In order to achieve high output production of the composite cylinders. H.S.VESSEL offers automated production lines for LPG, CNG, hydrogen and other types of high pressure vessels. Depending on the required yearly capacity output and dimensions of the cylinders, we can design automated production lines starting from 30,000 pieces and up to 1,000,000 pieces per year.
Certifications
FAQ
How to ensure your cylinders' quality?
A: Our LPG cylinder factory possesses ISO9001 certificate, and we have been in this field more than 50 years.
Our products have been sold almost all over the world, especially with the mature market.
About the brand name of the products?
A: In general, We use our own brand, if you have requested, OEM is also available.
About the sample?
In our acceptable range, we can offer a sample by charging freight. We will return the fee after you make an order.
About payment term and delivery time?
A: payment term: 30% for TT, 70% TT before delivery
we can delivery 1*40HQ containers and below within 10 days after deposit payment.
A: Our LPG cylinder factory possesses ISO9001 certificate, and we have been in this field more than 50 years.
Our products have been sold almost all over the world, especially with the mature market.
About the brand name of the products?
A: In general, We use our own brand, if you have requested, OEM is also available.
About the sample?
In our acceptable range, we can offer a sample by charging freight. We will return the fee after you make an order.
About payment term and delivery time?
A: payment term: 30% for TT, 70% TT before delivery
we can delivery 1*40HQ containers and below within 10 days after deposit payment.
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