CE Banbury Rubber Mixer With ISO9001 (X(S)N)

Product Overview

Description

 

Rubber Kneader Machine

 

1, Mixing chanber
It consists of aW shape bady and two side boards made of high quality steelplates by means of extrusion forming and welding,which are jacked to take the flow of cooling water or steam.It si plated with hard chrome on its internal walls.
2,Thermal Resistance
There is aplug-in thermal resisitance in middle section of the bottom of chamber to be connected to electrical system to inspect and display the temperate.
3,Rotor
It is designed to the hollow blades lf Banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage.The top edges of blades and the end faces of~rotor shaft are surface welded with cobalt-base hard alloy and grinding,then plating with hard chrome and polishing.
4,Cooling/heating system
A common piping system is adopted for either cooling or heating material in mixing operating.Through the system cooling water or steam is fed in three ways to the cavities of the rotors blades,-the jackets the mixing chamber and the top ram.
5, Tilting mechanism
It consists of a rotor with brake,cycloidal gear reducer,TP tyoe worm and worm gear, etc.It is able actuate mixing chamber tilting by 140° aroung the front rotors.
6,Dust-proof seal
(the national utility model patents-patents,ZL200720016920.8) Mixing room with the missing cantilever rack interface using curved trough structure of the board, effective dust.Rotor shaft are symmetrical labyrinth seal the installation of devices,each of the labyrinth seal by the convex sets lf components.Unique structture,without sealing material used, both good sealing performance without polluting the environment,but also easy to maintain,long service life,etc.
7, Main driving system
The part is made up with main motor,reducer,connecting gears.It realizes odd-speed rotation of the rotors with running face one other.
8, Pnenumatic control system
Pneumatic control system is controlled by PLC order.A bi-directional air cylinder make the ram up or duwn.In case the over load occurs in the mixing chamber, the top ram can be raised automatically or manually if necessary, so as to protect motor from overload.
9, Electric control system
Imported PLCdevice and electric control components which are all imported products or importanted technology products are adopted in the elctric control system as to raise control reliability.

 

 

 

lem\\Model			X(S)N-3X32	X(S)N-10X32	X(S)N-20X32	X(S)N-35X30	X(S)N-55X30	X(S)N-75X30	X(S)N-110X30	X(S)N-150X30
Total Volume of kneading chamber		L	8	25	45	75	125	180	250	325
Total Volume of mixing chamber		L	3	10	20	35	55	75	110	150
Driving motor power		KW	5.5	15	30	55	75	110	185	220
Tipping motor power		KW	0.55	1.1	1.5	2.2	3.0	4.0	5.5	5.5
Tipping Angle			135	140°	140°	140°	140°	140°	140°	140°
(front/back) Rotational speed of the fotor		r/min	0~60,32/24.5	30/23.5	30/25	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5
Flow rate of compressed air		Mpa	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Flow rate of compressed air		m3/min	≥0.3	≥0.5	≥0.7	≥0.9	≥1.0	≥1.0	≥1.5	≥1.5
(rubber mixing) Pressure of Cooling water		Mpa	0.2-0.4	0.2-0.4	0.2-0.4	0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4
(Plastication) Pressure of heated steam		Mpa	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8
Overall dimensions	L	MM	1660	2580	2630	3200	3360	3760	4075	4200
	W		960	1300	1520	1900	1950	2143	2712	3200
	H		1750	2280	2550	2945	3050	3135	3580	4000
Weight		kg	2000	3300	4500	6500	7200	10000	14500	19500