300L 500L 1000L Dynamic solvent extraction and concentration equipment for ginseng liquid extract/Panax japonicus extract

Product Overview

Description

300L 500L 1000L Dynamic solvent  extraction and  concentration equipment for ginseng liquid extract/Panax japonicus extract

 

 

 

 

Model:

JY-DT300L

 

Introduction:

This equipment is suitable for small-batch multi–products testing/ extracting production, concentration and recovery of essential oil, aromatic oil ingredients concentration of organic solvent in the industry of herbal, plant, bio-pharmacy, food, and chemical under the condition of atmospheric pressure/micro pressure/water cooking, heat soaking, heat reflux etc.

 

Applications : The ultrasonic dynamic extraction and concentration equipment is suitable for the extraction of most Chinese medicinal materials and various components; this equipment is fully enclosed Circulation structure, equipped with oil-water separator, condenser and cooler, can be used repeatedly for precious solvents.

  Equipment optional frequency range: 15KHz, 20KHz, 28KHz, 30KHz, 35KHz, 40KHz, 50KHz, 60KHz, 80KHz.

 

Features:

1. High efficiency of the equipment: this equipment is the latest ultra-compact vacuum reduction reflux dynamic extraction and concentration unit developed by the company; It optimizes the product structure on the basis of the original single vertebral body and oblique vertebral body models, and independently integrated, so that the extraction, filtration, concentration, essential oil condensation processes are completed in one unit, which greatly saves the raw materials and working time, and the working efficiency is increased by 10% to 15% compared with general multifunctional extraction equipment.

 

2. High conversion rate of raw materials: during the extraction process, hot solvents (water or alcohol, etc.) are continuously added to the raw material (like drug substance), from top to bottom the active ingredients in the medicinal materials are continuously dissolved through the medicinal material layers. It makes the active ingredients contained in the original drug solution doubled than ordinary extraction.

 

3. The extraction unit can support vacuum-extraction, effectively reducing the loss of heat-sensitive active ingredients. At the same time, the extraction unit adopts paddle stirring, which makes the large size of medicinal materials can fully contact the solvent to accelerate the precipitation of active ingredients in the raw material medicine.

 

4. The extraction and concentration efficiency is high, and the original drug solution is recycled in the closed equipment after one time feeding. Active ingredients in raw materials can be continuously extracted, so the amount of solvent used in the equipment can be saved more than about 30% under the same extraction amount. Since the steam in the concentration is a secondary use, the energy consumption of the equipment can be saved by about 50%.

 

5. When the equipment is in use, the extraction equipment and the concentration equipment can operate independently or in conjunction with each other.

 

6. Takes the convenience of taking medicine residues into account, the extraction part of the equipment is equipped with a large-aperture manhole or hand hole, and also a double filtration system (the anti-clogging filter inside the extraction tank and the special pipeline filter outside). This system prevents fine medicine residue from flowing into the concentration tank. Guarantee the concentrated quality and purity of the liquid.

 

7. High conversion rate of raw materials: As the evaporation chamber works at a lower temperature during the concentration process, the heat-sensitive active ingredients in the material are kept as much as possible. This can ensure the better concentration effect of the material.

 

8. High working efficiency: due to the use of superheated water generator, the heating and cooling speeds are very fast, it can do more batches of production than heated with thermal oil.

 

9. High equipment sensitivity: the temperature adjustment of this equipment is very sensitive (accuracy ± 1 °), the heater can quickly reflect your operation instructions,

It avoids the long boring waiting time during the temperature slowing down when heating with thermal oil.

 

10. The equipment has a compact structure and a small station area. The actual floor area needed is about 2M². It can be equipped with movable casters for easy operation.

 

11. This equipment is equipped with oil-water separator and high-efficiency condenser, which can extract aromatic essential oils and other plant essential oils.

Model list

Model	JY-DT100L	JY-DT300L	JY-DT500L	JY-DT1000L	JY-DT2000L
Capacity	100L	300L	500L	1000L	2000L
Extraction Temperature	Room temperature -100degree
Extraction time	2-3hours
Ultrasonic Frequency	20khz~50khz
Blending Motor Power	0.75kw	0.75kw	1.5kw	1.5kw	3kw
Filtration Accuracy	60-1500 mesh	60-1500 mesh	60-1500 mesh	60-1500 mesh	60-1500 mesh
Concentration Time	2hours	2hours	2hours	2hours	2hours
Ice Water Temperature	5 ℃	5 ℃	5 ℃	5 ℃	5 ℃
Ice Water Consumption	0.1T/H	0.3T/H	0.5T/H	1T/H	2T/H
Pipe connection size	1.5”	1.5”	1.5”	1.5”	1.5”

 

 

 

Technical parameters of equipment for model JY-DT 100 for example:

1. Vacuum pump: SZ-0.55kw

2. Stirring motor: 0.75KW (knob type, stepless speed regulation)

3. Heating area of extraction tank: 1.32 M².

4. Condensing area of condenser: 1.35 M².

5. Cooler area: 1.26 M².

6. Working pressure of interlayer: 0.3MPa

7. Water extraction temperature: room temperature ~ 100 degrees

8. Alcohol extraction temperature: room temperature ~ 85 degrees

9. Vacuum: -0.05 ~ -0.08MPa

10. Concentration and evaporation temperature: room temperature ~ 80 degrees

11. Extraction tank electric heater: 18.0kw (extraction comes with heating system, internal circulation heating)

12. Electric heater of concentration tank: 18.0kw (concentration comes with heating system, internal circulation heating)

13. Effective volume of extraction tank: 100L

14. Extraction tank configuration: paddle stirring, suitable for small and medium size of raw material, Filter to prevent the small medicine surface from flowing into the concentration tank. Three floors insulation electric heating system. Deslagging hand hole. Adjustable digital display of temperature in heating system and extraction tank.

15. The effective volume of the concentration tank: 100L, three-layer structure, the jacket is a Miller plate reinforced structure, high vacuum, with thermal insulation and electric heating system, adjustable digital display of temperature in heating system and concentration tank.

16. Material: The whole machine is made of high-quality SUS304 2B material, the inner tank of extraction tank and concentration tank is 3mm thick, the jacket is 3mm, and the outer shell is 3mm.

17. Equipment surface treatment: the inner surface of the tank is mirror polished, and the outer surface is brushed and matte.