High Efficient Complete 600 Tpd Manufacture Of Portland Cement, Cement Making Machinery Plant Cost
- Category: Cement Making Machinery >>>
- Supplier: Jiangsu,Sailong,Energy,Saving,Technology,Engineering,Co.,Ltd.
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Product Overview
Description
Product Description
The cement production line is mainly composed of crushing, homogenization, raw meal, drying, preheating decomposition, clinker firing, cooling, grinding, packaging, transportation, environmental protection and dust collection, etc. We provide cement production line process design, civil construction, complete sets of equipment, installation and commissioning, technical services, and general contracting of projects.
Equipment contains
The main equipment of the cement production line includes: cement rotary kiln, cyclone preheater, cooler, crusher, vertical mill,roller press,
cement mill, coal mill, dryer,
dust collector, packaging machine, bulk machine, conveying machine, electrical
control, etc.
control, etc.
Production method
Cement production uses limestone and clay as the main raw materials. After crushing, batching, and grinding by a vertical mill to make raw meal, it is then fed into the cement rotary kiln to calcinate the clinker, and then add an appropriate amount of gypsum to the clinker, and add some mixed materials or The admixture is ground into cement through cement milling, and is transported out of the factory by a packing machine or a bulk packing machine.
Technical Parameters
No. | Name | Technical parameters | Capacity (t/h) | ||
1 | Limestone breakage | Heavy-duty plate feeder | Size | B2000×9018mm | 550 |
Granularity | ≤1000mm | ||||
Power | 45KW(V· F） | ||||
Hammer crusher | Size | PPC-2018 | 550 | ||
Granularity | ≤65mm（90％） | ||||
Power | 710 KW | ||||
2 | Limestone premix storage | Side cantilever stacker | Material swing angle | 38° | 600 |
Ability | 500t/h | ||||
Scraper reclaimer | Ability | 300 t/h | 300 | ||
Power | ~125KW | ||||
3 | Clay crushing | Clay crusher | Large granularity | ＜400mm | 80 |
Discharge particle size | ≤50mm | ||||
Material moisture | ≤20% | ||||
Power | 2×37KW | ||||
4 | Auxiliary materials and coal premixing | Side cantilever stacker | Material swing angle | 38° | 250 |
Ability | 250t/h | ||||
Scraper reclaimer | Ability | 150 t/h | 150 | ||
Power | ~125KW | ||||
5 | Raw meal mill | Vertical mill | Feed moisture | ≤10% | 210 |
Feed particle size | ≤75mm | ||||
Fees moisture | ≤1% | ||||
Discharge fineness | ≤14%(0.09mm residue) | ||||
Motor power | 2000KW | ||||
Powder separator | Model | ||||
Motor power | 110KW | ||||
Centrifugal extensions | Ability | 450000m³/h | |||
pressure | 10000Pa | ||||
Motor power | 1800KW | ||||
6 | Kiln imports | High temperature fan | Ability | 480000m³/h | 104.2 |
Pressure | 7500Pa | ||||
Motor power | 1400KW | ||||
Water sprinkler system | Volume | 8000x30000 | |||
Ability | 480000m³/h | ||||
Inlet gas temperature | 350°C(max.450°C) | ||||
Outlet gas temperature | ＜150℃ | ||||
Spray water volume | 2.0~20m³/h | ||||
Bag filter | Ability | 480000m³/h | |||
Export density | ≤30mg/Nm³ | ||||
Exhaust gas fan | Ability | 480000m³/h | |||
pressure | 4000Pa | ||||
Motor power | 800KW | ||||
Cyclone preheater | Model | RF5/2000 | |||
C1 | 2-Φ4600mm | ||||
C2 | 1-Φ6500mm | ||||
C3 | 1-Φ6500mm | ||||
C4 | 1-Φ6800mm | ||||
C5 | 1-Φ6800mm | ||||
Pre-decomposition furnace system | Calciner | Φ5050×30000mm | |||
Ability | 2500t/d | ||||
7 | Kiln | Rotary kiln | Model | F4.0×60m | 104.2 |
Slope | 4% | ||||
Turn | 0.39-4.10r/min | ||||
Motor power | 355KW(DC) | ||||
8 | Clinker cooling | Grate cooler | Model | LBT2500 | 104.2 |
Grate cold area | 65m² | ||||
Discharging temperature | +65℃ | ||||
Ambient temperature | +65℃ | ||||
Ability | 2500~3000r/d | ||||
9 | Kiln outlet waste gas treatment | Heat exchange | Processing volume | 300000m³/h | |
Inlet temperature | 250°C (450°C large) | ||||
Outlet temperature | 130°C (180°C large) | ||||
Ability | 300000m³/h | ||||
Export density | ≤30mg/Nm³ | ||||
Exhaust gas blowers | Ability | 300000m³/h | |||
pressure | 2300Pa | ||||
Motor power | 355KW | ||||
10 | Cement grinding | Cement mill | Model | Ф3.8×13m | 70~75 |
Feed particle size | ≤25mm | ||||
Product fineness | |||||
Specific surface area | 3400cm²/g | ||||
Motor power | 2500KW | ||||
Powder separator | Model | N2000 | |||
Feeding capacity | 300t/h | ||||
Export products | 60~100r/h | ||||
Bag filter | Ability | 120000m³/h | |||
Export density | ≤30mg/Nm³ | ||||
Exhaust gas fan | Ability | 12000m³/h | |||
pressure | 8000Pa | ||||
11 | Broken plaster | Jaw crusher | Model | PEX250×1000 | 20 |
Large granularity | ＜210mm | ||||
Discharging particle size | ≤25mm | ||||
Motor power | 37 KW | ||||
12 | Cement packaging and bulk | Eight-mouth rotary packaging machine | Weighing accuracy | +0.5kg-0.2kg | 100 |
Bulk systems | 150 | ||||
13 | Air compressor station | Screw charge air compressor | Discharging capacity | 23m³/min | |
Discharge pressure | 0.8MPa | ||||
Motor power | 132KW | ||||
14 | Pulverized coal milling | Ball mill | Model | 3×(7+2)m | 20～22 |
Feed moisture | ≤10% | ||||
Feed particle size | ≤25mm | ||||
Fees moisture | ≤1% | ||||
Discharge fineness | 8-10% (0.08mm screen remainder) | ||||
Host motor power | 630KW | ||||
Coal mill dynamic separator | Ability | 16~20t/h | |||
Volume | 36000m³/h~50000m³/h | ||||
Fineness | ≤6%(0.08mm residue) | ||||
Motor power | 22KW | ||||
Bag filter | Ability | 55000m³/h | |||
Export density | ≤30mg/Nm³ |
Crush
Ball Mill
Roller Press
Powder Separator
Rotary kiln
Dust Collector
Preheater
Cooler
Company Profile
Jiangsu Sailong Energy Saving Technology Engineering Co., Ltd. established in 2007,
is located in Yancheng High tech industrial zone.The enterprise covers an area of 30683m2,
with a registered capital of 81.8 million yuan and a total investment of 120 million yuan.
The company integrates scientific research, manufacturing, sales and installation services.
Involved in building materials, chemical industry, metallurgy, electric power, steel, mining, casting, etc. Exported to Australia, Indonesia, India, Russia, Mexico, Sri Lanka, Kenya, Kazakhstan, Tajikistan, etc.
Main products are: rotary kiln, dust collector, powder separator, compound fertilizer machinery series and dry powder mortar production line; Fly ash deep processing, conveying equipment, high-temperature flue gas fluidized bed furnace, desulfurization and denitration equipment, etc.
Adhering to the business philosophy of serving the society and being honest and responsible, and following the enterprise tenet of "Normative, Pragmatic, Honest and Efficient", the company has established and improved its corporate governance system, business management system, innovative development system, and risk control system. Let's make our homeland bluer, greener, and cleaner!
Customer Photos
Packing & Delivery
We provide modular equipment for frame and container transportation.
Let's make the world a cleaner and better place to live.
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