Labor saving high efficiency automatic powder coating line system
The labor saving high efficiency automatic electrostatic powder coating line system includes the automatic powder coating booth, the tunnel curing oven, automatic coating guns, reciprocators, the chain system, the steel structure support system, and sometimes the pretreatment system. When you can not finish the powder coating work with the manual powder coating line, you may need to consider having a an automatic metal coating powder coating production line. With the help of this electrostatic powder coating line, your parts can go for powder coating and curing at a constant speed automatically to get a beautiful and even coating surface. Normally around 0-2 workers are needed for powder coating, and 2-4 workers are needed for loading and unloading. The complete automatic epoxy powder coating process is:loading-pretreatment- powder coating- curing-unloading
FEATURES AT A GLANCE
The automatic powder coating booth is used for spraying and collecting powder for reuse.
There are many choices for booth materials from the standard level to the top level, including electrolytic galvanized steel, stainless steel, and PVC. PVC booth with stainless steel mono cyclone system is the highest booth system you can choose.
1. Compared to others including PP booths, PVC booths can be cleaned easily and quickly cause it's hard for powders to stick to the PVC panels, contact us to check the video for it. 2. PP is not good to make a booth, cause it's fragile and inferior weather performance. 3. The booth can be equipped with a cyclone two-stage stainless steel powder recovery system, which can realize clean air direct exhaust indoors, and of course, when changing powder color, you don't need to clean the cyclone system which helps to save time a lot.
PVC booth with big cyclone system
SECC booth with small cyclone system
SECC booth with filtration system
The automatic powder coating tunnel oven is used to heat the parts evenly to get a uniform surface.
The curing tunnel oven can be a bridge-type oven or an air curtain-type oven. Internal multi-point independent adjustable hot air ducts, and to make sure a uniform temperature, several temperature measuring spots are set inside, contribute to uniform heat distribution.
Powder coating guns and reciprocators.
The powder coating guns' performance including the capability of catching Faraday corners, electrostatic adsorption property, durability, etc affects the final product's quality, the quantity of labor required, and gun quantity, powder quantity, etc. And the gun performance also determines whether your products can be powder coated automatically or not.
Now the M2 & S20 powder coating guns are our star products. Both have high performance in deep groove coatings, included angles coatings, catching Faraday corners, etc. S20 gun owns 1 world patent and is currently the highest level powder coating gun. M2 gun is our most cost-effective gun.
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FAQ
1. What kind of powder coating line you can supply?
---We could supply customized designs for different metal products you do.
2. How about the time schedule after you place the order?
---It takes around 40-50 working days for the production, 10-50 days for shipping (according to the different destinations), and 20-45 days for installation and commissioning ( according to the coating line's complexity).
3. What we can help with the installation?
---Normally 1-2 engineers will go to your factory to guide the installation.
4. How long can this coating line be used? ---All the powder coating equipment is made of high-quality materials and all the designs are made after precise calculation, the whole line can be used for over 20 years.