Duopu electric up to 800 degree celsius 24v 30w 40w 50w 6mm 12v 24v 48v 6mm cartridge heater 350v with thermostat

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Product Overview

Description





All Cartridge Heater




Products Description


A straight cartridge heater is a thin, tube shaped heating device and commonly used to internally heat machine and process components such as platens, dies and molds, and sealing bars. As shown in the figure below, we have many different types of cartridge heaters.
Note:We have many other sizes and can also customize according to the size you want.


Diameter: 12MM
Length: 85MM
Voltage: 230V
Power: 200W
Diameter: 6.4MM
Length: 320MM
Voltage: 230V
Power: 900W
Diameter: 16MM
Length: 100MM
Voltage: 220V
Power: 400W


Product Basic Parameters




Diameter
Customized
Diameter tolerance
±0.05mm
Length
Customized
Length tolerance
±1 mm
Voltage/Power
Customized
Wattage Tolerance
+5%, -10%
Resistance tolerance
+10%, -5%
Shape
Straight Cartridge Heater
Typical operating temperature
1℃~800℃
Maximum permissible temperature
800℃
Insulation resistance (cold)
≥ 500 MΩ
Maximum leakage current (cold)
≤ 0.5 mA
Resistance heating wire
NiCr 80/20 wire/Import Resistance Wire
Packaging
Plastic bag , Carton box,Wooden box


Product Construction






Product Specification
Sheath/Casing materials
SUS304/ SUS321/ SUS316/ SUS316L/ SUS310S/ Incoloy800/ Incoloy840/ Copper/ Titanium
Lead Options
Flexible Leads(Internally)/ Externally Connected Leads/ Straight Leads with Clip Support/ 90° Leads/ 90° Leads with Clip
Material of Lead Wire/Cable
Silicone cable /Silicone fiberglass cable/Pure Nickel Cable/PTFE cable/PVC cable and Special Cable
Lead Protection
Straight Strain Relief Spring/ Stainless Steel Braid/ Stainless Steel Armor/ Right Angle Elbow/
End cap
Ceramic end (standard)/ Cement/ Epoxy/ RTV seal


Construction Type
Swaged / High Watt Density – up to 1400°F (760°C)
Not Swaged / Low Watt Density – up to 1200°F (650°C)
Other
Sensor Options
Grounded/ Ungrounded/ Plain Lead Wires
Thermocouple Location
Type J/ Type K/PT100/NTC
Configurable
Diameter/ Length/ Wattage/ Voltage/ Lead Options/ Material of Lead Wire/ Length of Lead Wire/ Lead Protection/ Fittings/ Thermcouple/ Ground Wire/ Print Words(Logo) and Etc


Product Features




Cartridge heaters have the versatility of being able to carry thermocouple inside to help control temperatures of the heater more accurately. Various diameters allow for it to be used in any cavity and can be custom designed with any cold section. Lead wires extend from the end to your control panels. 

1.Fast heating and long service life
2.Power and voltage can be customized according to requirements.
3.Used in hot forming machinery,meachanical equipment,etc.
4.According to different use requirements,choose the grade of heating wiremagnesium rod and pipe.



Install




Installation Notes
1.Request for periodic inspection of cartridge heater fixing screws.
2.Avoiding Contamination.
When using a release agent, to ease heater removal from its hole, be sure to wait until agent is bone dry before inserting the heater into the hole.(Moisture, oil or other liquids on the lead wires can be wicked into the heater and cause early failure.)
3.Avoiding Over-Temperature.
A loose fit of the cartridge heater in its hole will reduce the heater’s life time because the heat generated is not transferred efficiently to the object or material being heated, causing the heater to run at a higher temperature to transfer its energy.
Choose the lowest wattage heater that will maintain the desired operating temperature of the part being heated and still provide a short enough start-up time.
4.Avoiding Excessive Cycling.
5.On moving machinery, securely fix the wire.
Minor movement is allowed near the exposed heater portion of the wire. Rings in the wire usually extend the life of the wire
6.Avoid using tape where the wire is exposed to the cartridge heater.
Adhesive from the tape may enter the heater and convert to carbon with conductive properties. In cases where glass tape must be used, it is recommended that silicone based adhesive tape be used.
7.The use of graphite or other lubricants that help insert cartridge heaters into drilled holes is not usually recommended.
These lubricants are all electrically conductive and can attach to the wire end of the heater if you are not careful.
8.The conductor must not extend into the borehole containing the cartridge heater.
In general, the wire end of the heater jacket should be flush with the surface of the borehole.


Pre-factory inspection
All cartridge heaters are strictly tested before shipping to ensure that customers can safely use our company's cartridge heaters.




Product Application








Industry Use

Cartridge heaters have a wide range of applications including but not limited to the following areas.

(If you want cartridge heaters for other applications, please contact me.)

▪ Extrusion

▪ Die casting
▪ Hot plates
▪ Heat staking
▪ Plastic packaging
▪ Rubber molding
▪ Footwear
▪ Injection molding manifolds
▪ Hole punch
▪ Fluid heating
▪ Deionized water
▪ Food production
▪ Fuel cells
▪ Medical devices

▪ Analytical instruments

▪ Sealing tools
▪ Small mold heating
▪ Metal dies
▪ Seal bars
▪ 3D Printers
▪ Injection molding machine
▪ Hot melt adhesives
▪ Immersion tank heating
▪ HVAC compressors
▪ Sensor measurement devices
▪ Torpedo heaters for injection molding
▪ Semiconductor eutectic welding heating
▪ Highly corrosive applications



Packing & Delivery




Packing
1. plastic bag + carton for band heater
2. wooden box for band heater
3. bubble bags and cartons or wooden case ; or under customer request
4. Lead time : 3-7 days for samples; 5-25 days for batch goods.

Shipping:
1. shipping by express (sample order) or by sea(bulk order)
2. worldwide shipping service available
3. Customers specifying freight forwarders or negotiable shipping methods.


What data is required for customized product and quotation:
1. Tube diameter:minimum is 2mm2. Tube length: minimum length is 10mm
3. Power: tolerance +5%~-10%
4.Dimensions and weld position
5. Voltage: customzied as you need
6.Heating medium
7. Application: Operating temperature,Fixing method,Lead wire length,for air or liquid, is the application contains corrosion or not
8.Quantity: Pls tell us quantity, more quantity with more discount
Note:The more details provided, the better it'll be designed and fits the application.



Company Profile




Yancheng DUOPU Import & Export Co.,Ltd.

Yancheng DUOPU Import & Export Co.,Ltd. is an international group company that specializes in the business of industrial heaters and electrical heating elements for more than 20 years. We have many workshops and branch factories. Products showing as:silicone rubber heaters, ceramic heaters , furnace heaters, band heaters, casting heaters, heating tubes, coil heaters, infrared heaters, bobbin heaters, pizza oven machine......

We located in Jiang su Province, near Shanghai in China,welcome to visit our company.

We are your one-stop resource for all your industrial heater needs. With the support of highlyskilled engineers, we have accumulated precious experience in the industry. We are sticking to the principle of "QUALITY IS OUR CULTURE" and our production is according to the international standards. We provide OEM & ODM service to meet all customers'requirements.Also we plan to develop new trading partners, while continuing to maintain the valuable relationships. Hope we can make cooperation in the near future. We are recruiting are distributor all over the world. Open the future driving force.

Advantages of Company

1. Our company has more than 20 years of experience and is one of the Top 10 in the industry. we have our own factory with
advanced and complete production equipment and production lines, with a wide range of products and high production efficiency.
2. We have professional team, members are familiar with the products and able to respond to customers quickly and timely.
3. Our products have achieved environmental certification ROHS and EU CE certification 4. Customized products can be made according to customer's requirements with drawings and samples.
5. We have many long-term cooperation with freight forwarders, which can provide faster transportation lines and the most suitable
prices.



Production Process




About Certification




FAQ
1.Are you trading company or manufacturer?
We are professional heating element manufacturer with own factory and welcome you to visit.

2.What is your delivery time?
Normally samples need 3 working days. Mass production need 7-10 working days.

3.How to Place an order?
Please kinldy send us your order by email,we will confirm the PI with you .we wish to know the below:your details: address,phone/fax number,destination,transportation way ;
Product informaiton:item number,size,quantity,logo,etc


4. Why choose our comany?
Production Line on electric heater elements more than 20 years
Perfect QC Department and Strong R&D Department ODM &OEM
Pre-sales&After-sales service ,Factory directly:ceramic heater,band heater,silicone heater,casting heater,coil heater,bobbin heater..

5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,CIP,CPT,DDP,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian




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