Electric Continuous Mesh Belt furnace Hardening Furnace Tempering Furnace

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Product Overview

Description



Product Description


Mesh belt continuous furnace

The production line is suitable for light-hardening, thin-layer carburizing and other heat treatment of ferrous metal parts in light industry, textile, hardware tools, bearings, chains, standard parts, self-tapping screws and other industries under the control of controlled atmosphere. The treated parts have the advantages of bright surface, no decarburization, uniform hardness and no deformation. The production line has the characteristics of easy adjustment of process parameters, pollution-free, remarkable energy saving and high productivity.




Specification


Model No.
RCW-2400*220*60
RCW-2600*300*60
RCW-3700*300*80
RCW-4700*400*80
Furnace type
Muffle mesh belt furnace
Muffle mesh belt furnace
Muffle mesh belt furnace
Muffle belt furnace
Capacity
Quenching&hardening 60kg/h
Quenching&hardening 100kg/h
Quenching&hardening 160kg/h
About 250-300kg/h for Quenching, about 150kg/h for carburizing.
Total power
90KW
130KW
145KW
210kw
Rated temperature for quenching
950 °C
950 °C
950 °C
950 °C
Heating zone size
2400x220x60mm
2600×300×60mm
3700x300x80mm
4700*400*80
Rated temperature for tempering
650 °C
650 °C
650 °C
650 °C
The whole line includes
1, RCW-45-9 continuous mesh belt quenching furnace: 1set
2, Quenching tank (including hoist, circulating cooler): 1set
3, Soaking spray cleaning machine: 1set
4, RCW-35-6 continuous mesh belt tempering furnace: 1set
5, Electronic control system: 1set
1, RCW-60-9 continuous mesh belt quenching furnace: 1set
2, Quenching tank (including hoist, circulating cooler): 1set
3, Soaking spray cleaning machine: 1set
4, RCW-45-6 continuous mesh belt tempering furnace: 1set
5, Electronic control system: 2 sets
1, RCW-75-9 continuous mesh belt quenching furnace: 1set
2, Quenching tank (including hoist, circulating cooler): 1set
3, Soaking spray cleaning machine: 1set
4, RCW-45-6 continuous mesh belt tempering furnace: 1set
5, Electronic control system: 2 sets
(1) RCW-120-9 continuous mesh belt quenching furnace 1 pcs
(2) quenching tank (including hoist, circulating cooler) 1 set
(3) MX spray-type washer 1set
(4) RCW-80-6 continuous mesh belt tempering furnace 1 pcs
(5) electronic control system 2 sets


THE PROCESS FLOW




1.Hardening Quenching furnace

The furnace is mainly used for quenching, tempering, annealing, and other heat treatment of bicycle parts, sewing machine parts,standard parts, steel ball bearings, rollers, nails, screws and other small parts.

The furnace has the characteristics such as: good uniformity of furnace temperature, simple operation, simple maintenance, low energy consumption and energy saving.




Model No.
RGR30-9
RGR45-9
RGR60-9
Rated power
30KW
45KW
60KW
Rated voltage
380V/3phases
380V/3phases
380V/3phases
Rated temperature
950°C (controlled)
950°C (controlled)
950°C (controlled)
Instrument temperature control accuracy
±1℃
±1℃
±1℃
Temperature control partition
1
1
1
control mode
Pid automatic mobilization, solid state relay
Pid automatic mobilization, solid state relay
Pid automatic mobilization, solid state relay
heating element
Helical resistance wire ocr21A16Nb
Helical resistance wire ocr21A16Nb
Helical resistance wire ocr21A16Nb
Furnace pipe material
8mm 310S stainless steel(2520)
10mm 310S stainless steel(2520)
10mm 310S stainless steel(2520)
Heating element connection
Y
Y
Y
Furnace tank size
Φ300×620mm
Φ520×680mm
Φ600×750mm
Heating area
1
1
1
Discharging way
axial discharge
axial discharge
axial discharge
Cooling mode
natural cooling
natural cooling
natural cooling
furnace tank material
310S heat-resistant stainless steel
310S heat-resistant stainless steel
310S heat-resistant stainless steel
Overall dimensions
φ1850*2000
φ1850*2000
Φ2300*2400
Capacity
80~90kg/furnace
120~130kg/furnace
About 180kg/furnace
Weight of the furnace
1.8ton
2.5ton
3.0ton


2. Tempering Furnace

The tempering furnace is used for tempering general metal parts in air and quenching, annealing and aging heat treatment for aluminum alloy die-casting parts, pistons, aluminum plates and other light alloy parts. The shell is welded by steel plate and section steel, and the trolley is welded by section steel and steel plate. The trolley reduces heat radiation and convection loss through soft contact with the furnace lining and sand sealing mechanism, effectively ensuring the sealing of the furnace body.




Model.
RJ2R-24-7
Model No.
RJ2R-36-6
Working Size
400x500mm(Diameter x Height)
Working Size
500x600mm (diameter x height)
Rated Power
24KW
Rated Power
36KW
Maximum Temperature
700℃
Maximum temperature
700℃
Temperature Control Area
1
Temperature control area
1
Temperature Control Accuracy
±1℃
Temperature control Accuracy
±1℃
Uniform Furnace Temperature
±3-5℃
Uniformity of furnace temperature
±3-5℃
Temperature Control Element
Solid state relay, PID automatic conversion
Temperature control components
Solid-State relays, PID automatic transfer
Empty Furnace Heating Time
≤0.5h
Heating time of Empty Furnace
≤0.5h
Temperature Control Instrument:
NEC Smart Meter
Temperature control instrument:
Japan Electric Intelligent Instrument
The electrical appliances have automatic switching furnace function, over-temperature alarm device
The electrical appliances have automatic switching furnace function, over-temperature alarm device
Auxiliary electrical appliance of the Control cabinet adopts domestic famous brand, Chint electric appliance
Auxiliary electrical appliance of the Control cabinet adopts domestic famous brand, Chint electric appliance.
Heating element
spiral resistance wire 0CR25A15
Heating element
spiral resistance wire 0CR25A15
Air return barrel material
4mm 304 stainless steel plate rolled into round barrel
Air return barrel material
4mm 304 stainless steel plate rolled into round barrel
Windshield and fan blade material
304 stainless steel plate
Windshield and fan blade material
304 stainless steel plate
Fan shaft material
Φ50 stainless steel 304 round steel
Fan shaft material
Φ50 stainless steel 304 round steel
Furnace cover
The upper layer with A3 board, the middle uses the fiber cotton, the lower layer uses 3mm201 stainless steel plate
Furnace cover
The upper layer with A3 board, the middle uses the fiber cotton, the lower layer uses 3mm201 stainless steel plate
Furnace structure
Energy-saving refractory bricks and insulation cotton composition, insulation layer is not less than 300mm
Furnace structure
Energy-saving refractory bricks and insulation cotton composition, insulation layer is not less than 300mm
Temperature measuring element
Strong alkali-resistant stainless steel thermocouple K-degree number
Temperature measuring element
Strong alkali-resistant stainless steel thermocouple K-degree number
Hot air circulating fan
1.5KW motor, fan blade diameter is not less than 360mm, centrifugal type
Hot air circulating fan
1.5KW motor, fan blade diameter is not less than 380mm, centrifugal type
Control cabinet size (L x W x H)
1800x450x370mm 1
Control cabinet size (L x W x H)
1800x450x370mm
Capacity
100-130kg/furnace
Capacity
150-200kg/furnace


Packing & Delivery


sea worthy wooden case or as required




Company Profile






Xuchang Hongshuo Machinery Co., Ltd. was established in 1990, mainly engaged in the R&D and manufactures waste tire recycling machine, nail and screw making machine, cnc bending machine and auxiliary equipment.

We insist on the strategy of technology R&D. Technical design, material purchasing, precised manufacturing and strict quality inspection are all processed according to the ISO9001 & CE standard. Sincerely hope we can establish close,trustworthy and long term relationship with each customers.


FAQ


1. who are we?
We are based in Henan, China, start from 2020,sell to Domestic Market(22.00%),Africa(17.00%),Southeast Asia(14.00%),North America(10.00%),Eastern Asia(8.00%),South Asia(5.00%),Southern Europe(5.00%),Oceania(5.00%),Mid East(4.00%),South America(4.00%),Central America(2.00%),Eastern Europe(2.00%),Northern Europe(1.00%),Western Europe(1.00%). There are total about 51-100 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
Tire Recycling Machine,Nail Making Machine,Screw Making Machine,CNC Bending Machine,Straightening And Cutting Machine

4. why should you buy from us not from other suppliers?
Xuchang Hongshuo Machinery Co.,Ltd. is a professional manufacturer in China, mainly engaged in the R&D and manufactures waste tire recycling machine, nail and screw making machine, cnc bending machines and auxiliary equipment etc.

5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF;
Accepted Payment Currency:USD;
Accepted Payment Type: T/T,L/C,MoneyGram,Western Union,Cash;
Language Spoken:English,Chinese


CONTACT US




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