200 Tons per Day Limestone Vertical Shaft Lime Kiln Heater Furnace

Share on:


Price:$568,900.00 - $588,900.00
Price in USD:Details

Quantity:


Product Overview

Description



Product Description




Description of Lime Vertical Shaft Kiln:

Large Capacity Calcination Quicklime Vertical Shaft Lime Kiln

Lime is used for cement production for the construction industry. Lime is very important for many other uses and chemical applications, to produce gypsum wallboard or drywall panels, to neutralize toxic chemicals, for air pollution control scrubbing systems, for neutralizing the acidity of soil for agricultural, etc. Vertical Lime Kilns can be used for production of sugar too.



SPECIFICATIONS FOR LIME VERTICAL SHAFT KILN
Model
Capacity
Inner Dia
Out Dia
Height
Calcining Tep
KK-100
100-150TPD
2600MM
4400MM
21M
950-1200℃
KK-200
150-220TPD
3500MM
5300MM
28M
950-1200℃
KK-400
300-420TPD
5300MM
7100MM
49M
950-1200℃







Our Advantages

1. Durable and reliable.
2. High efficiency.
3. Energy saving.
4. Intelligent operation/Easy to control.
5. Less maintenance.
6. Less investment.


Working Principle of Lime Vertical / Shaft Kiln:

Large 1,000+ ton/day capacity Vertical Lime Kilns are possible, are very energy efficient and easy to operate. Minimal maintenance is required, because the limestone is brought to the top and into the kiln. Then the limestone is burned (calcined) for a specified time of hours to produce powdered lime. Then the lime is withdrawn at the bottom of the vertical kiln. 

The withdrawal at the kiln bottom regulates the gravity flow of limestone and controls the calcining retention time in the kiln. A clinker grinding mill grinds any remaining chunks of limestone into powder. The lime is then transported by truck trailers or by rail cars. White cement is now very much in demand by the construction industry.







         100-150TPD LIME KILN


        150-220TPD  LIME KILN


        300-420TPD  LIME KILN




Shaft kilns can burn stone from a minimum of 20mm diameter up to 175mm. Some shaft kilns can be operated on natural gas, liquid and solid fuels. This type of kiln tends to produce medium reactivity quicklime, which can then be used in a number of industrial processes including the manufacture of iron and steel and aerated concrete blocks. Quicklime from shaft kilns is also processed into hydrated lime.




Parts of Shaft Kiln:

1. Feeding system: lifting raw materials to the top of the kiln, rotating the raw materials.
2. Calcining system: shaft kiln body, including preheating zone, calcining zone, cooling zone.
3. Dedusting system: collecting dust and ensuring zero pollution emission.
4. Discharging system: Rotary discharging, fast speed, large output, transport to finished product warehouse.
5. Control system: Automatically control the operation of each part of the system.



Successful Cases


Egypt

Fuel: gas

Kiln size:  Inner Dia:φ2.6m  height:28m

Capacity:  150TPD/KILN

Raw material:limestone(size:20-40mm CaO:≥52%)

Burnt lime: CaO≥92%

Raw material consumption: 1.7 t limestone/t lime

Fuel consumption: 110m³/t lime

Power consumption: 10KWH/t lime



Serbia

Fuel: coal
Kiln size: 
Inner Dia:φ2.6m height:21m

Capacity: 150TPD/KILN
Raw material: limestone(size:30-60mm CaO:≥52%)
Burnt lime: CaO≥90%
Raw material consumption: 1.7 t limestone/t lime
Fuel consumption: 114kg coal/t lime
Power consumption: 10KWH/t lime



Laos

Fuel: coal
Kiln size: Inner Dia:φ3.5m height:28m
Capacity: 230TPD/KILN
Raw material: limestone(size:20-40mm CaO:≥54%)
Burnt lime: CaO≥92%
Raw material consumption: 1.7 t limestone/t lime
Fuel consumption: 114kg coal/t lime
Power consumption: 10KWH/t lime



Packing&Shipping




\t\t\t\t\t\t\t\t\tAbroad Installation \t\t\t\t\t\t\t


The installation quality of vertical kiln will affect the service life of rotary kiln and the quality of finished lime.We will
send engineers to the site for installation, including subsequent commissioning and training.





Applicable Materials


Shaft kiln can use a lot kind of raw materials, because raw materials composition and physical and mechanical properties are not the same, the materials chemical composition and impurities must have certain requirements in order to produce good finished product.





Pre-sales service

Freely provide project designing, process designing, such as detailed turnkey project technical solutions, draft commercial quotation, processing CAD models etc. And choosing suitable equipment for you.

Medium-sales service

Accompany you to complete the acceptance of the equipment, draft the construction scheme and detailed process, and complete process of export kiln.

After-sales service

We sent engineers to the scene to guide installation, debugging and training.
In addition, we provide warranty to ensure normal operation of the machine, lifelong technical adviser.



Customer Visits




Products you may be interested in




Impact Cone Crusher Rotary lime kiln Cone Crusher




Cone broken gravel production line Spiral sand washer




vibrating screen Jaw Crusher Sand-washing Machine Stone crusher




FAQ


For providing you the suitable quotation we need to know the following information:

1.What is the raw material for the production line?
2.What is the capacity per day or year you required?
3.What will the final product be used for?
4.It is better if you have some report of the raw materials and the fuel.

Once we get your answers, I can provide you the best quotation immediately.
Remarks: The price will depend on different models. Reply message you will get 5% discount price.



What about Warranty of the products?

Kaiya Machinery grants our customers a three-year-period warranty from the date of delivery for machines exported from us. During the warranty period, in case any defect of material or workmanship occurred with spare parts in normal operation, we will at our discretion replace or repair the defective parts freely.



The reason you choose Kaiya Machinery:

1.Professional manufacturer of supplying cement production line, lime production line, stone crushing and screening equipment, 30-year road and bridge experience.
2.To provide customers with on-site design guidance, machine installation and commissioning, after-sales service, spare parts supply and other      comprehensive one-stop service, to provide customers with turnkey projects.
3.Experienced professional R & D team and manufacturing team, with a number of exclusive advanced technology.
4.More than 200 customer success cases at home and abroad, you can choose to examine the nearest case.
5.Professional packaging and transportation, save delivery time and transportation costs, ensure product safety and timely delivery around the world.



0.0138 s.