Longwell EPS Automatic Foam Block Machine with Vacuum

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Price:US$28,000.00

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Product Overview

Description



The Production Line




Product Description




Longwell EPS Automatic Foam Block Machine with Vacuum

It makes eps foam beads to big foam block through steam heating and vacuum cooling. With PLC and touch screen to realize full automatic production for feeding, heating, vacuum cooling, mould opening, mould closing and ejecting the foam block.







Technical Data
Item
LWB-2000V
LWB-3000V
LWB-4000V
LWB-6000V
Mold Cavity Size (mm)
2040*1240*1030
3060*1240*1030
4080*1240*1030
6100*1240*1030
Block size(mm)
2000*1200*1000
3000*1200*1000
4000*1200*1000
6000*1200*1000
Steam
Entry
DN80
DN80
DN100
DN150
Consumption
25-45kg/cycle
45-65kg/cycle
60-85kg/cycle
95-120kg/cycle
Pressure
0.6-0.8Mpa
0.6-0.8Mpa
0.6-0.8Mpa
0.6-0.8Mpa
Compressed Air
Entry
DN40
DN40
DN40
DN40
Consumption
1.5-2m3/cycle
1.5-2.5m3/cycle
1.8-2.5m3/cycle
2-3m3/cycle
Pressure
0.6-0.8Mpa
0.6-0.8Mpa
0.6-0.8Mpa
0.6-0.8Mpa
Vacuum cooling water
Entry
DN40
DN40
DN40
DN40
Consumption
0.4m3/cycle
0.6m³/cycle
0.8m³/cycle
1m³/cycle
Pressure
0.2-0.4Mpa
0.2-0.4Mpa
0.2-0.4Mpa
0.2-0.4Mpa
Drainage
Vacuum Drain Port
DN125
DN125
DN125
DN125
Down Steam Drain
DN150
DN150
DN150
DN150
Blower Drain
DN150
DN150
DN150
DN150
Capacity@15kg/m3
4min/cycle
5min/cycle
6min/cycle
8min/cycle
Connected Load/Power
25kw
25kw
35kw
35kw
Overall Dimension(mm)
5700*4000*2800
7200*4500*3000
11000*4500*3000
12600*4000*3100
Weight
5000kg
6500kg
10000kg
14000kg
Special size can also be made according to client's requirements


Machine Structure

1.The machine mold are welded by strong rectangle tube and steel plate make high strength to keep more safety of the machine.

2.All block mold frames are treated by heat-treatment to release the welding stress,so that the frames would no deformed.

3.After heating treatment,all mold frames are processed by sand blasting treatment to keep the rust away,then under coat and finishing coat are grearly improved anticorrosion performance and long life.

4.Adopts three Germany gauges and safety valve for multi-safety protection.The machine will be tested by water pressure and steam(many steps),ensure the machine more stable and safety.


Steam system

Three ball valves, comparing one big steam valve, saves 20% steam, with ISO standard butterfly valves, greatly improve stability and long life span.


Control system

Adopts PLC (Mitsubishi) and touch screen( Schneider) for easy operation.

Equipped with material lever sensor to control beads filling. The block cooling is controlled by foam pressure sensor, the whole procedure for filling, heating, cooling are controlled automatically by PLC 


Features
1. All block mold frames are treated by heat-treatment to ensure strength.
2. Taiwan original hydraulic station and all good quality parts.

3. It can make good blocks no matter low or high density with vacuum system.

4. Inside mold plates are 5mm thickness aluminum sheet coated with Teflon, we will charge extra cost if you need stainless steel sheet.

5. Foam pressure sensor is optional.




Applications




Projects in clients' factories












Company information




Hangzhou Fuyang Longwell Industry Co.,Ltd has focused on top quality EPS machines & relevant equipment, With 20 years' experience in EPS industry.

Longwell Industry insist on cooperating with customers, offers one-stop services, including factory checking, machines selection, production arrangement, production tracking, before-delivery inspection, load-container checking, document confirmation and after-sales service. Timely report is given to clients for all details. so as to improve working efficiency, competitiveness and realize mutual benefits.





EPS pre-expander

1. Full automatic and continuous production.

2. Controlled by touch screen and PLC, easy to operate.

3. High output and save energy.

4. Stable quality and less.

EPS shape machine

1. Controlled by PLC and touch screen, easy to operate.

2. With vacuum system creates fast product molding and cooling, while decreasing water content.

3. With multiple de-molding device, it can handle any difficult to de-mold product.





EPS block machine

1. All block mold frames are treated by heat-treatment to ensure strength.

2. Taiwan original hydraulic station and all good quality parts.

EPS mould system

1. Made of high quality aluminum material, and mould frame is made by extruded aluminum alloy profile, strong and long lasting.

2.Processed by CNC machines, mould sizes are precise.

3. All cavities and cores coated by Teflon.



Production Process: whole advanced processing equipment, every procedure under quality control.





Projects in clients' factories





LONGWELL at Exhibitions




Our Service








Packing & Delivery


Standard export packaging:

Outer package:

Standard export wooden cases.
Inner package: plastic paper or wrapped with stretch film and etc. 


Shipment:
By sea from Shanghai or Ningbo port
By train from Hangzhou station
By truck from Kashgar, Urumuqi or other checkpoint





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Q. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We'll show you the photos of the products and packages
before you pay the balance. Other payment terms can also be negotiated.

Q. How about your delivery time?
A: Generally, it will take 20 to 60 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q. Can you produce according to the samples?

A: Yes, we can produce mold by your samples or technical drawings.

Q. Do you test all your machines before delivery?
A: Yes, we have 100% tested before delivery.

Q. Do you have some videos where we can see the line producing?

A: Yes, we can provide some videos for reference.

Q: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
   2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter   where they come from.




Contacts


                    christinewt1218

                  +8615858122003



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