Carbonated fruit juice drinks tinplate can filling machine complete production line for sale
- Category: >>>
- Supplier: Zhangjiagang City Nan Cheng Machinery Co. Ltd.
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Product Overview
Description
Product Description
Product Features
The series equipment is used in producing all kinds of carbonated or non-carbonated liquid with container Washing, filling,sealing and can carried out on the same machine.The design of the machine is scientific and reasonable.
A fully connected line helps you optimise performance and make smarter decisions across the lifetime of your line. Our holistic approach supports your need for increased flexibility and efficiency, with minimal waste, quick SKU changeovers and lower environmental costs. Reductions in resource consumption and bottle weight, consistent bottle durability and high efficiency are all achieved through careful packaging design, detailed equipment planning and a flexible line setup.
A fully connected line helps you optimise performance and make smarter decisions across the lifetime of your line. Our holistic approach supports your need for increased flexibility and efficiency, with minimal waste, quick SKU changeovers and lower environmental costs. Reductions in resource consumption and bottle weight, consistent bottle durability and high efficiency are all achieved through careful packaging design, detailed equipment planning and a flexible line setup.
Applicable Products： | Cola, soft drinks, gas soda, beer,energy drinking,etc. |
Suitable Container： | Plastic can, pet can , Metal can ,250ml-500ml |
Filling Mode： | Mechanical valve filling or electronic valve filling |
Production Capacity： | 8000 bottles/hour – 10000 bottles/hour |
Technical Parameters
Model | NC12-4C | NC18-4C | NC24-6 | NC36-6 |
Filling heads | 12 | 18 | 24 | 36 |
Capping heads | 4 | 4 | 6 | 6 |
Capacity /CPH | 3000 | 6000-8000 | 8000-10000 | 18000 |
Power /KW | 3.5 | 5.5 | 5.5 | 7.5 |
Weight/KG | 3500 | 4000 | 5300 | 8000 |
Overall Size/MM | 3350*2150*2100 | 3400*1950*1900 | 3350*2150*2100 | 3488*2288*2168 |
Details Images
Semi-automatic palletizer
This machine design science is reasonable, modelling is beautiful.Convenient operation and maintenance,this machine is mainly used in the unloading process of the can.
Empty tank spray washer
Scope of application: water spraying and drying on the slope of the tin can. water spraying box made by stainless steel structure.The built-in ￠32 mm stainless steel spray pipe, divide into two segments, hot and cold water tank temperature higher than 85 degrees.
FILLING PARTS
1. The filling machine is designed and manufactured by our company by introducing German technology and applying the principle of atmospheric pressure filling, which can realize the filling of liquid into the washed cans.
2. The filling adopts the gravity filling principle.
3. Filling valve adopts mechanical valve, with fast filling speed and high liquid level precision.
4. With perfect CIP cleaning function.
5. Adopt the combination of filling valve mouth with guiding device and bottle bottom lifting device to make the accurate sealing of bottle mouth and filling valve and reduce the phenomenon of material leakage from the can mouth.
6. According to the different heights of cans, manual lifting can be realized to meet the filling requirements.
7. Gear transmission is adopted for its high efficiency, low noise, long life, easy maintenance and sufficient lubrication.
8. Bottle guiding system, simple structure, can be changed quickly and easily according to the can type, the whole machine adopts can bottom structure conveying.
9. PLC automatic control of the whole machine, fault online display, such as blocked bottles, lack of lids, etc.
10. It has safety protection functions such as no cans, no valve opening, no lid adding and lid stopping.
11. Automatic control of material in the filling cylinder, the liquid level height is detected by liquid level sensor to make the
liquid level stable.
2. The filling adopts the gravity filling principle.
3. Filling valve adopts mechanical valve, with fast filling speed and high liquid level precision.
4. With perfect CIP cleaning function.
5. Adopt the combination of filling valve mouth with guiding device and bottle bottom lifting device to make the accurate sealing of bottle mouth and filling valve and reduce the phenomenon of material leakage from the can mouth.
6. According to the different heights of cans, manual lifting can be realized to meet the filling requirements.
7. Gear transmission is adopted for its high efficiency, low noise, long life, easy maintenance and sufficient lubrication.
8. Bottle guiding system, simple structure, can be changed quickly and easily according to the can type, the whole machine adopts can bottom structure conveying.
9. PLC automatic control of the whole machine, fault online display, such as blocked bottles, lack of lids, etc.
10. It has safety protection functions such as no cans, no valve opening, no lid adding and lid stopping.
11. Automatic control of material in the filling cylinder, the liquid level height is detected by liquid level sensor to make the
liquid level stable.
SEAMING PARTS
a. The sealing part seals the lid on the filled cans and sends them to the later process by conveyor chain.
b. The sealing roller is hardened by high hardness alloy (HRC>62) and the sealing curve is precision machined by optical curve grinding to ensure the sealing quality and normal operation of the machine.
c. The machine has the control system of putting down the lid with cans and not putting down the lid without cans to ensure the normal operation of the machine and reduce the rate of lid loss.
d. Manually put the aluminum lid in the sliding groove and rely on the gravity of the lid and the thruster to lower the lid, and
there is a detection switch in the sliding groove to stop the machine when the lid is missing.
e. According to the different height of cans, the capping machine can be lifted manually to meet the requirements.
b. The sealing roller is hardened by high hardness alloy (HRC>62) and the sealing curve is precision machined by optical curve grinding to ensure the sealing quality and normal operation of the machine.
c. The machine has the control system of putting down the lid with cans and not putting down the lid without cans to ensure the normal operation of the machine and reduce the rate of lid loss.
d. Manually put the aluminum lid in the sliding groove and rely on the gravity of the lid and the thruster to lower the lid, and
there is a detection switch in the sliding groove to stop the machine when the lid is missing.
e. According to the different height of cans, the capping machine can be lifted manually to meet the requirements.
1. Material of filling valve: | Stainless steel 316L available |
2. Material of rotary tray and machine platform of rinser and filler: | Stainless steel 304. |
3. Main motor: | ABB/SEW (Germany) |
4. Sliding bearing: | Igus (Germany) |
5. Frequency inverter: | MITSUBISHI (Japan) |
6. Touch screen: | DIGITAL (Japan). |
7. PLC: | MITSUBISH (Japan) |
8. Pneumatic components: | FESTO (Germany) |
9. Seals: | Busak+Shamban (USA) |
10. Photocell switch: | BANER (USA). |
11. Proximity switch: | TURCK (Germany). |
Production Process
1-Water Treatment.
1 Raw water tank + Raw water pump
2 Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
3 Reverse Osmosis (one level)
4 UV sterilizer
5 Finished water tank + Pure water pump
2 Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
3 Reverse Osmosis (one level)
4 UV sterilizer
5 Finished water tank + Pure water pump
Benfits.
1/Stainless steel high pressure film shell
2/All kinds of capacity indicator, pressure indicator, electricity magnetic valve, balance device and pipe valve system
3/Online type pressure auto self-protection device
4/Online type electricity indicator (with stable compensation)
5/System safe protecting and alarm system
6/System frame
2/All kinds of capacity indicator, pressure indicator, electricity magnetic valve, balance device and pipe valve system
3/Online type pressure auto self-protection device
4/Online type electricity indicator (with stable compensation)
5/System safe protecting and alarm system
6/System frame
2 -Bottle Cooling System
- Mainly for cooling and sterilization
- The main parts of the machine are made of stainless steel, the top is designed to be openable for easy maintenance and observation
- Nozzles are manufactured using U.S. technology and spray water evenly
- Conveyor belt adopts Rexnor technology, flat surface with small wear
- Smooth and reliable operation with low energy consumption
- The main parts of the machine are made of stainless steel, the top is designed to be openable for easy maintenance and observation
- Nozzles are manufactured using U.S. technology and spray water evenly
- Conveyor belt adopts Rexnor technology, flat surface with small wear
- Smooth and reliable operation with low energy consumption
3-Bottle Inverter Chain.
- Use juice own high temperature to kill the bacterial inside cap.
- Use juice own high temperature to improve sealing of bottle to extend warranty time.
- Use SUS 304/316 stainless steel chain and high polymer material conveyor to keep high quality and increase service life.
- Use juice own high temperature to improve sealing of bottle to extend warranty time.
- Use SUS 304/316 stainless steel chain and high polymer material conveyor to keep high quality and increase service life.
4-Labeling Machine.
Boasting four carousel sizes, up to three labelling stations and 24 configurations, can generate outputs of up to 72,000 containers per hour, when standalone, at an efficiency rate of 98%.
Benefits
1 / Greater performance and ergonomics
2 / Boasted production uptime
3 / Sustainable and quality production
Benefits
1 / Greater performance and ergonomics
2 / Boasted production uptime
3 / Sustainable and quality production
5 -Packing Machine.
Once your beverage product has been filled and the bottle has been labelled, the primary package is gently transferred using conveyors to its secondary packaging process. The final result is the package the customer sees at the point of sale, so it needs to grab their attention. These packs ensure protection from elements such as weather, pressure and temperature changes. Whether you choose shrink-printed film, nested packs or wraparound cartons, King Machine packers gently feed bottles to ensure durable and cost-effective packs.
Benfits.
1 / Pack consistency and quality
2 / Gentle and precise infeed configuration
3 / Flexible handling of multiple SKUs
4 / Automatic pack and raw material changeovers
5 / Heat, glue, carton and film optimisation
Benfits.
1 / Pack consistency and quality
2 / Gentle and precise infeed configuration
3 / Flexible handling of multiple SKUs
4 / Automatic pack and raw material changeovers
5 / Heat, glue, carton and film optimisation
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Packing & Delivery
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
Company Profile
Zhangjiagang Nancheng Machine Co.,Ltd
1 / Standardized workshop of total 20,000 square meters.
2 / The equipment will be tested and run for 24 hours before leaving the factory, to ensure the smooth working of water pipeline,and pneumatic, electrical and mechnical stability.
3 / Sufficient stock of spare parts ensures the timely delivery and supply of spare parts.
2 / The equipment will be tested and run for 24 hours before leaving the factory, to ensure the smooth working of water pipeline,and pneumatic, electrical and mechnical stability.
3 / Sufficient stock of spare parts ensures the timely delivery and supply of spare parts.
FAQ
1.HOW TO FIND MACHINERY?
1/Search Alibaba,Google,Youtube,Facebook and find suppliers and manufacturer,not traders
2/Visit exhibition in different countries
3/Send Nancheng Machinery an request and tell your basic inquiry
4/Nancheng Machinery sales manager will reply you in short time and add instant chatting tool
2.YOU ARE WELCOME TO OUR FACTORY AT ANY TIME.
1/If we can full-fill your request and you interested in our products,you may pay a visit to Nancheng Machinery site
2/The meaning of visiting supplier,because seeing is believing,Nancheng Machinery with our own manufacture and developed&research team,we can send you engineers and make sure your after sales service.
3.HOW TO GUARANTEE YOUR FUNDS TO BE SAFE AND DELIVERY TO BE ON TIME?
1/Through Alibaba letter guarantee service,it will ensure the on time delivery and the quality of the equipment you want to buy.
2/By letter of credit,you can lock the delivery time easily.
3/After the factory visit,You can ensure the facticity of our bank account.
4.SEE Nancheng MACHINERY HOW TO ENSURE THE QUALITY!
1/In order to ensure the accuracy of each part,we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
2/Each component before assembly needs strictly control by inspecting personnel.
3/Each assembly is in charged by a master who has working experience for more than 5 years
4/After all the equipment are completed,we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory
5.THE AFTER-SALE SERVICE OF Nancheng MACHINERY!
1/After finish the production,we will debug the production line,take photos,videos and send them to customers via mail or instant tools
2/After the commissioning,we will package the equipment by standard export package for shipment.
3/According to the customer's request,we can arrange our engineers to customers' factory to do the installation and training.
4/Engineers,sales managers and after-sales service manager will form a after-sales team,online and off line,to follow the
customers' project.
1/Search Alibaba,Google,Youtube,Facebook and find suppliers and manufacturer,not traders
2/Visit exhibition in different countries
3/Send Nancheng Machinery an request and tell your basic inquiry
4/Nancheng Machinery sales manager will reply you in short time and add instant chatting tool
2.YOU ARE WELCOME TO OUR FACTORY AT ANY TIME.
1/If we can full-fill your request and you interested in our products,you may pay a visit to Nancheng Machinery site
2/The meaning of visiting supplier,because seeing is believing,Nancheng Machinery with our own manufacture and developed&research team,we can send you engineers and make sure your after sales service.
3.HOW TO GUARANTEE YOUR FUNDS TO BE SAFE AND DELIVERY TO BE ON TIME?
1/Through Alibaba letter guarantee service,it will ensure the on time delivery and the quality of the equipment you want to buy.
2/By letter of credit,you can lock the delivery time easily.
3/After the factory visit,You can ensure the facticity of our bank account.
4.SEE Nancheng MACHINERY HOW TO ENSURE THE QUALITY!
1/In order to ensure the accuracy of each part,we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
2/Each component before assembly needs strictly control by inspecting personnel.
3/Each assembly is in charged by a master who has working experience for more than 5 years
4/After all the equipment are completed,we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory
5.THE AFTER-SALE SERVICE OF Nancheng MACHINERY!
1/After finish the production,we will debug the production line,take photos,videos and send them to customers via mail or instant tools
2/After the commissioning,we will package the equipment by standard export package for shipment.
3/According to the customer's request,we can arrange our engineers to customers' factory to do the installation and training.
4/Engineers,sales managers and after-sales service manager will form a after-sales team,online and off line,to follow the
customers' project.
welcome to mail me,if you have any questions.
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