Lightweight AAC Block Production Line
- Category: >>>
- Supplier: Onway (Shanghai) Automation Engineering Co. Ltd.
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Product Overview
Description
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Product Overview
Autoclaved aerated concrete(AAC) block or panel is a light and porous building material. It is based on cement, lime,
slag, fly ash, and sand and made of materials such as gas as raw material.
It has the features of lightweight, thermal insulation, fireproof, good permeability and others.
It can be made into many kinds of sizes e.g. 600×200×100, 600×200×125…etc.
They could be used in industry building and common building. As one of the earliest and most widely used materials, they are more and more popular in the world and they will replace the clay brick completely.
slag, fly ash, and sand and made of materials such as gas as raw material.
It has the features of lightweight, thermal insulation, fireproof, good permeability and others.
It can be made into many kinds of sizes e.g. 600×200×100, 600×200×125…etc.
They could be used in industry building and common building. As one of the earliest and most widely used materials, they are more and more popular in the world and they will replace the clay brick completely.
Advantage and usage of AAC blocks and panels:
1. Lightweight
2. Fireproof
3. Sound insulation
4. Insulation
5. Permeability
6. Anti-seismic
7. Durability
8. Shortcut
9. Economies
Raw Material Requirements
Working Process
1. Belt Conveyor | 14. Slurry Storing Tank |
2. Batching Machine | 15. Scale for Slurry |
3. Roller Screen | 16. Scale for Lime & Cement |
4. Slurry Tank | 17. Ferry Cart |
5. Wet Ball Mill | 18. Tilting Crane |
6. Jaw Crusher | 19. Cutting Machine |
7. Dust Remover | 20. Cutting Machine |
8. Bucket Elevator | 21. Tilting Crane |
9. Lime Stone Silo | 22. Steam Cart |
10. Dry Ball Mill | 23. Autoclave |
11. Lime Powder Silo | 24. Crane after Autoclave |
12. Cement Silo | 25. Product Crane |
13. Screw Conveyor | 26. Side Plate Conveyor |
Material dealing process:
Put the sand into the ball mill via the belt conveyor, after milling, the slurry will be put into the slurry storage tank by
slurry pump.(Fly ash does not need to be ground by ball mill)
slurry pump.(Fly ash does not need to be ground by ball mill)
Batching, mixing and pouring process
The lime, cement will be conveyed by conveyor to the dry powder measure scale to scale separately. The slurry will be conveyed by
slurry pump to the automatic scale; then the powder and slurry will be put into the mixer, and then will be poured into the mould.
slurry pump to the automatic scale; then the powder and slurry will be put into the mixer, and then will be poured into the mould.
Curing process
After slurry pouring into the mould, the mould will be put into the curing room with 50~70℃. After 2-3 hours curing, the blocks
become solid.
become solid.
Cutting process
The mould and block will be demoulded by using reversal crane and carried on cutting cart. The block will be taken to the cutting
machine to be cut by the cutting cart, and the top waste material will be removed.
machine to be cut by the cutting cart, and the top waste material will be removed.
Autoclaved
Finished cutting block will be carried by semi-product crane to the front of autoclave, the steam trolley will be dragged into
autoclave by hoisting machine or dragger to steam, it need 10-12 hours.
autoclave by hoisting machine or dragger to steam, it need 10-12 hours.
Finished block dealing
Finished product out of autoclave will be separated layer by layer by separating machine.
Package
Use the finished block hanger to clamp the finished product on the packaging line.
After packaging, use the forklift to transport the finished product to the storage yard according to the specifications.
After packaging, use the forklift to transport the finished product to the storage yard according to the specifications.
Accessory Equipment
Ground Turnover Mould
Trolly
Ball Mill
Fixed Separator
Cutting Machine
Cutting Machine
Movable Separator
Belt Conveyor
Jaw Crusher
Vibrator
Slurry Pump
Mould Bottom
Air Turnover Mould
Autoclave
Steam Boiler
Package & Shipping
Company Profile and Service
Onway (Shanghai) Automation Engineering Co., Ltd. is a professional manufacturer of high-tech building material machineries such as AAC/CLC equipments, autoclaved lime-sand brick equipments, biomass pellet machine, wood crusher and mining equipments. We have over 200 staffs, and all of them are outstanding elites with full vitality and high sense of responsibility. We not only supply top quality equipments with various capacities, different configurations, and project managements for new AAC production lines, but also can provide all kinds of services for equipments upgrading, performance and management improvement for the original production lines. Based on the honest belief, we sincerely cooperate with new and old friends, to promote the development of building material industry and building material equipments.
Our service:
1. We will give an answer within 24 hours. If there is any quality problem of the product, the technician will be dispatched to solve the problem on site within 48 hours.
2. Quality guarantees are carried out for all machines. We will take the responsibility and perform the contract strictly if any quality problem occurs during the warranty period, and w e will provide spare parts and maintaining service for the machines beyond the warranty period.
If you have any questions and any dissatisfaction, please contact us in time, we will do our best to solve the problem.
Our service:
1. We will give an answer within 24 hours. If there is any quality problem of the product, the technician will be dispatched to solve the problem on site within 48 hours.
2. Quality guarantees are carried out for all machines. We will take the responsibility and perform the contract strictly if any quality problem occurs during the warranty period, and w e will provide spare parts and maintaining service for the machines beyond the warranty period.
If you have any questions and any dissatisfaction, please contact us in time, we will do our best to solve the problem.
Customer Photos
FAQ
1. Q: Are you a manufacturer of a trading company?
A: We are a manufacturer, but our factory is moved to another city due to the strict environment protection policy of Shanghai, welcome to our factory at any time.
2. Q: Are those equipments of this plant the newest type?
A: sure, they are the newest machines developed by our company.
3. Q: how much is this plant?
A: The exactly price depends on your detailed requirement such as the raw material and your productivity. So please tell us your needs, and we can make you a detailed quotation list.
4. Q: What kind of blocks can be produced by this machine?
A: You can get blocks with different sizes by changing molds.
5. Q: Can you assure the quality?
A: Yes, we can. Our equipments will be carefully tested before shipping, and can be used over 10 years. If you worry about that we can make the transaction via Trade Assurance Order on Alibaba.
6. Q: How can I get this equipment?
A: a. Send us inquiry or contact our online service first.
b. Tell us your detailed needs.
c. We offer the detailed quotation for you.
d. You come to our factory, or we negotiate every details online.
e. Tell us the nearest port, our shipping agent will estimate the shipping cost.
f. You pay the deposit, we start to produce the machine.
g. You pay the balance, we ship the equipment to your port.
h. After the goods arrive at your port, someone will inform you, then you go to clear customs and pick up the equipment.
i. You pull the equipments to your factory by truck, and settle them down.
j. We guide you install the equipment.
k. After the equipment is installed and debugged correctly, production will be carried out.
Whether before or after the transaction, if you have any questions or encounter any problems, please feel free to contact us, we will do our best to help you solve the problem.
A: We are a manufacturer, but our factory is moved to another city due to the strict environment protection policy of Shanghai, welcome to our factory at any time.
2. Q: Are those equipments of this plant the newest type?
A: sure, they are the newest machines developed by our company.
3. Q: how much is this plant?
A: The exactly price depends on your detailed requirement such as the raw material and your productivity. So please tell us your needs, and we can make you a detailed quotation list.
4. Q: What kind of blocks can be produced by this machine?
A: You can get blocks with different sizes by changing molds.
5. Q: Can you assure the quality?
A: Yes, we can. Our equipments will be carefully tested before shipping, and can be used over 10 years. If you worry about that we can make the transaction via Trade Assurance Order on Alibaba.
6. Q: How can I get this equipment?
A: a. Send us inquiry or contact our online service first.
b. Tell us your detailed needs.
c. We offer the detailed quotation for you.
d. You come to our factory, or we negotiate every details online.
e. Tell us the nearest port, our shipping agent will estimate the shipping cost.
f. You pay the deposit, we start to produce the machine.
g. You pay the balance, we ship the equipment to your port.
h. After the goods arrive at your port, someone will inform you, then you go to clear customs and pick up the equipment.
i. You pull the equipments to your factory by truck, and settle them down.
j. We guide you install the equipment.
k. After the equipment is installed and debugged correctly, production will be carried out.
Whether before or after the transaction, if you have any questions or encounter any problems, please feel free to contact us, we will do our best to help you solve the problem.
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