China Factory Direct Tyre Pyrolysis Plant Transforms Waste Tyre Oil Pyrolysis Furnace
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- Supplier: Zhengzhou Hongruifu Import And Export Trading Co. Ltd.
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Product Overview
Description
Product Description
China Factory Direct Transforms Waste Tyre Oil Pyrolysis Furnace
efficiency, TM-Machine projects have a good reputation among customers. Now, more and more investors aim at this profitable tyre recycling business. Besides quality machines and affordable prices, TM-Machine offers quick delivery and comprehensive service, including customized service, installation, training, online technical support. When you plan to establish this plant, consult us for a suitable drawing and a good business plan.
Specification
Final products
Tyre Pyrolysis Oil 35-45%
The oil getting from waste tyre has extensive uses in our daily life, industry, or other fields.
As fuel to provide heat. The oil getting from waste tyre pyrolysis oil plant can be directly used as fuel oil in the steel
industry, cement plant, etc.
Making electricity. Using this oil to generate electricity is an excellent way to save energy.
Reprocessed to qualified fuel oil. If you want to make oil more valuable, it is a great idea for you to reprocess it into
non-standard diesel fuel oil.
Carbon Black 30-35%
a. Mix coal to make coal pellets. It can be burned as fuel;
b. Mix bullding materials to make bricks and asphait modifier;
c. After processing, it can be used as rubber reinforcement agentf for producing new rubber products, tires, belts and so on.
d. After grinding, it is used in the production of ink, like the black pigment of printing ink.
Steel Wire 8-15%
The majority of steel wire can be recycled and be put into use again. When taking the right method, customers can get high value
from it.
Firstly, it can be sold to the factory directly.
Secondly, it can be made to new steel products.
Thirdly, it can be made into aircraft in some factories.
The oil getting from waste tyre has extensive uses in our daily life, industry, or other fields.
As fuel to provide heat. The oil getting from waste tyre pyrolysis oil plant can be directly used as fuel oil in the steel
industry, cement plant, etc.
Making electricity. Using this oil to generate electricity is an excellent way to save energy.
Reprocessed to qualified fuel oil. If you want to make oil more valuable, it is a great idea for you to reprocess it into
non-standard diesel fuel oil.
Carbon Black 30-35%
a. Mix coal to make coal pellets. It can be burned as fuel;
b. Mix bullding materials to make bricks and asphait modifier;
c. After processing, it can be used as rubber reinforcement agentf for producing new rubber products, tires, belts and so on.
d. After grinding, it is used in the production of ink, like the black pigment of printing ink.
Steel Wire 8-15%
The majority of steel wire can be recycled and be put into use again. When taking the right method, customers can get high value
from it.
Firstly, it can be sold to the factory directly.
Secondly, it can be made to new steel products.
Thirdly, it can be made into aircraft in some factories.
Working process
The whole process can be separated into four processes, including tyre pretreatment process, tyre pyrolysis process, de-dusting process and carbon black discharging process. The whole process is safe and clean. The final gas and water can be processed and recycled. See the working process of each part.
Pretreatment of Tyre Waste
Before tire pyrolysis, some types of tyres need handling by pretreatment machines. The size of tyres depends on the feeders (belt conveyor, hydraulic feeder and auto screw feeder). Normally, customers will choose a suitable tyre crushing machine and steel wire drawing machine. Waste tyre will be cut into small pieces. And the steel wire will be dragged out.
Pyrolysis Process of Tires
Put tyre into reactor and heat combustor. When the temperature is up to 150℃ and last 2 hours, customers can get oil gas. The oil gas will fall into the reactor and go into the manifold. The manifold can separate oil from oil gas. When the temperature reaches 280℃ in the waste to energy plant, the oil production process basically finishes. Oil will drop into the oil tank. Waste oil gas in the reactor will enter into a series of procedures: cooling, hydroseal, etc. The hydroseal will help to purify the gas and avoid backfire. Final oil gas can be recycled to provide heat for the reactor again. It is safe to directly reuse processed oil gas. Normally, the burner for preheating can be closed after 2 hours when the oil gas is generated.
De-dusting Process
There is some waste smoke whose temperature reaches 200℃. After being processed by a dedusting system, the waste smoke meets emission standards. The dedusting system is consists of the water tank, spray tower and chimney. Besides, in order to improve the final effectiveness, we can add other procedures, for example, ceramic ring adsorption and activated charcoal absorption. Before discharged, the smoke will go through a condenser. And the final temperature of the smoke is about 75℃.
Carbon Black Discharging
When discharging, the temperature of the tyre to oil reactor needs to be cool down to 100 degrees. The carbon black will be discharged from the end of the reactor by the auto screw discharger.
Pretreatment of Tyre Waste
Before tire pyrolysis, some types of tyres need handling by pretreatment machines. The size of tyres depends on the feeders (belt conveyor, hydraulic feeder and auto screw feeder). Normally, customers will choose a suitable tyre crushing machine and steel wire drawing machine. Waste tyre will be cut into small pieces. And the steel wire will be dragged out.
Pyrolysis Process of Tires
Put tyre into reactor and heat combustor. When the temperature is up to 150℃ and last 2 hours, customers can get oil gas. The oil gas will fall into the reactor and go into the manifold. The manifold can separate oil from oil gas. When the temperature reaches 280℃ in the waste to energy plant, the oil production process basically finishes. Oil will drop into the oil tank. Waste oil gas in the reactor will enter into a series of procedures: cooling, hydroseal, etc. The hydroseal will help to purify the gas and avoid backfire. Final oil gas can be recycled to provide heat for the reactor again. It is safe to directly reuse processed oil gas. Normally, the burner for preheating can be closed after 2 hours when the oil gas is generated.
De-dusting Process
There is some waste smoke whose temperature reaches 200℃. After being processed by a dedusting system, the waste smoke meets emission standards. The dedusting system is consists of the water tank, spray tower and chimney. Besides, in order to improve the final effectiveness, we can add other procedures, for example, ceramic ring adsorption and activated charcoal absorption. Before discharged, the smoke will go through a condenser. And the final temperature of the smoke is about 75℃.
Carbon Black Discharging
When discharging, the temperature of the tyre to oil reactor needs to be cool down to 100 degrees. The carbon black will be discharged from the end of the reactor by the auto screw discharger.
Advantages
TM-Machine tyre pyrolysis plant not only can help the country to solve tyre waste in an environmental-friendly way but also turns tyre waste into high-value products. With the pollution of tire waste increasing, the recycling problem has become a core in various countries, especially for recycling tyre and plastic waste. Compared with other methods to recycle waste, tyre pyrolysis plant is the most worthy of investment when investors take a long-term view.
Firstly, it can completely treat tyre waste without sludge. The main three final products can be put into use easily.
Secondly, in the production process, there is nearly zero pollution to the environment. The water and gas can be recycled again. Thirdly, this project will greatly promote local employment and certain industry development, like the cerement industry and brick plan.
Firstly, it can completely treat tyre waste without sludge. The main three final products can be put into use easily.
Secondly, in the production process, there is nearly zero pollution to the environment. The water and gas can be recycled again. Thirdly, this project will greatly promote local employment and certain industry development, like the cerement industry and brick plan.
Reactor with Unique Design
Door with Customized Design
In the light of your special requirement, the shape and the size of the tyre pyrolysis reactor in the waste tyre recycling
pyrolysis plant can be customized.
Cooling Tank to Decrease the Temperature of the Reactor
In order to decrease the temperature of the roll, we specially design cooling tanks to add water. And the water is cyclic, which won’t cause waste.
Horizontal and Rotary Working Method
There are mainly two working methods: rotary type and horizontal type. Both of them are carefully calculated by technicians. Therefore, they make the pyrolysis process more efficient. Moreover, their working processes are auto-sealed. That is to say, there won’t generate dust outside of the reactor.
Casing with Two Functions
Good Materials
The casing adopts a self-made bearing seat made of 40Cr. The thickness of the casing is 16mm, and the thickness of the inner spiral is 12mm. This casing has good heat resistance and can serve customers for a long time. Good Heat Keeping Effectiveness
Besides, there are three layers in the spacing between the case and the reactor, such as aluminum silicate refractory fiber
cotton. Three different thermal insulation materials have two functions.
1. Keeping heat for the reactor
2. Avoiding scalding.
Nowadays, we have upgraded the design of the casing. It doesn’t need to add heat-resistance materials after reaching the local area. That is to say, this part will be prepared before shipment. This design will help customers to save time cost and
installment costs.
Condenser to Enhance the Cooling Effect
Good Cooling Effectiveness
In order to make the oil gas cooling effect greater, the tube in the condenser has a large density and small diameter.
Three Condensers Options
Door with Customized Design
In the light of your special requirement, the shape and the size of the tyre pyrolysis reactor in the waste tyre recycling
pyrolysis plant can be customized.
Cooling Tank to Decrease the Temperature of the Reactor
In order to decrease the temperature of the roll, we specially design cooling tanks to add water. And the water is cyclic, which won’t cause waste.
Horizontal and Rotary Working Method
There are mainly two working methods: rotary type and horizontal type. Both of them are carefully calculated by technicians. Therefore, they make the pyrolysis process more efficient. Moreover, their working processes are auto-sealed. That is to say, there won’t generate dust outside of the reactor.
Casing with Two Functions
Good Materials
The casing adopts a self-made bearing seat made of 40Cr. The thickness of the casing is 16mm, and the thickness of the inner spiral is 12mm. This casing has good heat resistance and can serve customers for a long time. Good Heat Keeping Effectiveness
Besides, there are three layers in the spacing between the case and the reactor, such as aluminum silicate refractory fiber
cotton. Three different thermal insulation materials have two functions.
1. Keeping heat for the reactor
2. Avoiding scalding.
Nowadays, we have upgraded the design of the casing. It doesn’t need to add heat-resistance materials after reaching the local area. That is to say, this part will be prepared before shipment. This design will help customers to save time cost and
installment costs.
Condenser to Enhance the Cooling Effect
Good Cooling Effectiveness
In order to make the oil gas cooling effect greater, the tube in the condenser has a large density and small diameter.
Three Condensers Options
Moreover, we provide three types of condensers to customers, including integrated condensers, standards condensers and Three in One Machine. All of them have good cooling effectiveness. They are suitable for different models and plans.
Integrated condensers have many gas flue. Compared with the last generation, we add the gas flue and reduce the diameter. Accordingly, this design has a better condensation effect.
Three in One Machine is composed of a condenser, oil tank and hydroseal. For customers, it is easy to deliver and install.
Besides, it is easy to clean and maintain. Normally, Three in One is the most economical choice. Many customers chose this type. Send your message to get a good recommendation.
Integrated condensers have many gas flue. Compared with the last generation, we add the gas flue and reduce the diameter. Accordingly, this design has a better condensation effect.
Three in One Machine is composed of a condenser, oil tank and hydroseal. For customers, it is easy to deliver and install.
Besides, it is easy to clean and maintain. Normally, Three in One is the most economical choice. Many customers chose this type. Send your message to get a good recommendation.
Technical Parameters
Tyre Pyrolysis Machine Price
Firstly, make sure which model of tire pyrolysis equipment is suitable for you. We provide BLJ-3, BLJ-6, BLJ-10, BLJ-16, BLL-30 for you. BLL-30 has larger productivity and higher price compared with the first three tire pyrolysis machines. Secondly, confirm the number of machines you purchase. Thirdly, find out whether you need other parts, such as tyre shredder, reducer, etc.
Cost of the Site
Large-scale waste tire pyrolysis plant requires more area. More land means that you need to put more investment into this waste tyres pyrolysis plant. When you have a small piece of field, we recommend small models for you. When you have large land, the continuous models are suitable for you. Besides, TM-Machine provides the layout services for customers.
Required Labor
Small-scale pyrolysis tyre plant has low demand for manual labor. Large-scale waste tyre pyrolysis plant also has a low need for labor. Because this kind of waste pyrolysis plant has a high automation system, which is easy to manage, like automatic feeder, screw discharger. The small models is alo easy to operate because of small occupation and good design. Consult us to get more details.
Maintenance
Regular maintenance is conducive to prolong the service life of tyre recycling pyrolysis plant. Besides, regular maintenance can help to avoid accidents. Workers need to check the whole line every week. For the wearing parts, workers should check them every two or three days. Accordingly, the cost of maintenance cannot be neglected.
Firstly, make sure which model of tire pyrolysis equipment is suitable for you. We provide BLJ-3, BLJ-6, BLJ-10, BLJ-16, BLL-30 for you. BLL-30 has larger productivity and higher price compared with the first three tire pyrolysis machines. Secondly, confirm the number of machines you purchase. Thirdly, find out whether you need other parts, such as tyre shredder, reducer, etc.
Cost of the Site
Large-scale waste tire pyrolysis plant requires more area. More land means that you need to put more investment into this waste tyres pyrolysis plant. When you have a small piece of field, we recommend small models for you. When you have large land, the continuous models are suitable for you. Besides, TM-Machine provides the layout services for customers.
Required Labor
Small-scale pyrolysis tyre plant has low demand for manual labor. Large-scale waste tyre pyrolysis plant also has a low need for labor. Because this kind of waste pyrolysis plant has a high automation system, which is easy to manage, like automatic feeder, screw discharger. The small models is alo easy to operate because of small occupation and good design. Consult us to get more details.
Maintenance
Regular maintenance is conducive to prolong the service life of tyre recycling pyrolysis plant. Besides, regular maintenance can help to avoid accidents. Workers need to check the whole line every week. For the wearing parts, workers should check them every two or three days. Accordingly, the cost of maintenance cannot be neglected.
Why Choose TM-Machine Waste Tyres Pyrolysis Plant?
Beston provides five models, including mobile type, batch type and continuous type. Some parts in these models can be changed, like materials, reactor door, feeder, operation with two reactors, PLC, mold, motor. All of these changes can improve the efficiency and bring great tyre pyrolysis economical benefits for investors according to investors’ condition. Just tell us what you need. We will provide the most suitable plan for you.
Five Options with Flexible Configuration
Beston provides five models, including mobile type, batch type and continuous type. Some parts in these models can be changed, like materials, reactor door, feeder, operation with two reactors, PLC, mold, motor. All of these changes can improve the efficiency and bring great tyre pyrolysis economical benefits for investors according to investors’ condition. Just tell us what you need. We will provide the most suitable plan for you.
Turnkey Project Or Installation Offers
Beston had done a turnkey project for a Brazilian customer. He let us be responsible for the whole project, including project design, fundamental establishment, run trail. He just told us the key points he focused on, such as capacity, factory area, uses of final products. With his trust, this project was finished well. Finally, this customer was satisfied with this project. Besides, we also provide installation and training for investors.
Packing & Delivery
Standard wooden packing case, container 20GP, 40GP for tyre pyrolysis plant equipment.
Company Profile
ZHENGZHOU HONGRUIFU MACHINERY COMPANY CO., LTD.
High reputation and good quality machines hot selling in the whole world !!
We're the over 20 years manufacturing factory for recycling plants & equipment, wet pan mill, ball mill, pellet machine,raymond mill etc. equipments.
Supper good supplier in China !
High reputation and good quality machines hot selling in the whole world !!
We're the over 20 years manufacturing factory for recycling plants & equipment, wet pan mill, ball mill, pellet machine,raymond mill etc. equipments.
Supper good supplier in China !
FAQ
1. Who are we?
We are based in Henan, China, start from 2016,sell to Africa(30.00%),Domestic Market(15.00%),North America(10.00%),South America(10.00%),Southeast Asia(8.00%),Central America(6.00%),Eastern Asia(5.00%),Northern Europe(3.00%),Eastern Europe(2.00%),Mid East(1.00%),South Asia(1.00%). There are total about 51-100 people in our office.
2. How can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3. What can you buy from us?
gold refining machine,silver refinery project,wet pan mill,ore processing agent,gold casting machine
4. Why should you buy from us not from other suppliers?
Zhengzhou Hongruifu Machinery Manufacturing Factory Co., Ltd.
High reputation and good quality machines hot selling in the whole world !!
We're the over 20 years manufacturing factory for wet pan mill, ball mill, pellet machine,raymond mill etc.
5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,Express Delivery；
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,MoneyGram,Western Union,Cash;
Language Spoken:English,Chinese
We are based in Henan, China, start from 2016,sell to Africa(30.00%),Domestic Market(15.00%),North America(10.00%),South America(10.00%),Southeast Asia(8.00%),Central America(6.00%),Eastern Asia(5.00%),Northern Europe(3.00%),Eastern Europe(2.00%),Mid East(1.00%),South Asia(1.00%). There are total about 51-100 people in our office.
2. How can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3. What can you buy from us?
gold refining machine,silver refinery project,wet pan mill,ore processing agent,gold casting machine
4. Why should you buy from us not from other suppliers?
Zhengzhou Hongruifu Machinery Manufacturing Factory Co., Ltd.
High reputation and good quality machines hot selling in the whole world !!
We're the over 20 years manufacturing factory for wet pan mill, ball mill, pellet machine,raymond mill etc.
5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,Express Delivery；
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,MoneyGram,Western Union,Cash;
Language Spoken:English,Chinese
Service
Technical Advice and Design
TM-Machine engineers will “investigate” with the customer in order to define the proper machinery, proposing the best custom-made
system. According to the customer needs about materials treatment, the capacity requirement and the warehouse layout, we will find the best solution. TM-Machine always strives for the best quality and highest possible recovery rates and outputs.
system. According to the customer needs about materials treatment, the capacity requirement and the warehouse layout, we will find the best solution. TM-Machine always strives for the best quality and highest possible recovery rates and outputs.
Material Testing
We invite you to send us samples of your materials with a description of your reduction requirements. Our testing laboratory will gladly analyze your needs and send you a sample of the finished product for your approval. We will provide you a confidential technical analysis with the results and data.
Installation & Commissioning & Training
M-Machine's service for recycling machines is now available worldwide. TM-Machine’s skilled technicians are available to assist with onsite installation, commissioning & training on request. This will enable customers to optimize the performance of their new plant. Customers will be briefed on all aspects relating to operation and maintenance by a TM-Machine technician. Dimensional drawings together with service requirements will be provided prior to delivery of the equipment. This will allow the customer to prepare the site and allow them to commence production in a timely fashion.
In order to provide customers with the best equipment quality, we provide testing machine service before delivery to ensure the normal operation of each equipment.
Do you need advice about the right parts for your recycling machines? Our service and support experts will help find the right part and ship it to meet your needs. TM-Machine holds a adequately inventory of spare parts and their efficient service personnel will ensure that any required part will be dispatched without delay. Delivery of the spare parts may be by air, sea or courier depending on the urgency of the situation. Putting your trust in parts from TM-Machine guarantees the continuity of your work processes.
Quick Response
We assure you of a detailed reply within 24 hours upon receipt of your request, and providing you with professional advice.
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