Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser of Dual Tanks Refrigeration Cooled Solvent Cleaning Equipment

Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser

01: Application

Although water-based cleaning systems are effective in many application, some aspects of aqueous-based cleaning can make it impractical or unusable for certain cleaning application, Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser is used for removal of petroleum based oil, grease, wax and other stubborn solvent-soluble soils from nearly any non-porous surface, they are also very effective at precision-cleaning highly sensitive parts contaminated with dust, fingerprints, and other air-borne contaminants, Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser is commonly used to clean, machined parts, electric and electrical and electronic sub-assemblies, intricate metal, optical parts and plastic components, artificial joints, lenses, appliances, automotive life sciences and medical, and a wide variety of other products prior to further processing, assembly, inspection or packaging, nearly any part can be cleaned in a solvent degreaser without concerns for quality control issues like part oxidation, effective drying, and water spots, because no water is used in the process

02: Parameter

03: Salient Character

Two Stages, Vapor and ultrasonic degreaser with refrigerated primary condenser

Ultrasonic agitation is optional if that configuration better suits your needs

Extended free-board ration to minimize diffusion losses

Manually operated tank lid to control overhead air turbulence losses

Water separator for continuous decanting of condensed atmospheric moisture from compartment

Safety circuit with reset sensors to monitor functions, identify faults, and notify operator when maintenance or service is needed

All of material made of stainless steel and copper connection plumbings

Digital display screen to monitor and advise operator when system is ready to process parts

High vapor sensor can disable heater and advise operator in vapor reach an unsafe standard

Solvent temp sensor can monitor solvent temp, advise operator when solvent replacement is needed

Low solvent level control can disable heaters and advise operator if solvent level is low

Gun grip distillation spraying Wand/lance

Integrated filtering circulation reservoir to store the liquid

Water chilling coils are arranged in primary cooling blanket

Thermal insulation adherent to outside wall of all heated sumps

Programmable Logic control with touch screen to set, operate and monitor conveniently

Dual automaton elevator of vertical travelling mechanism with 50~80kgs loading

Super fast, cycle time of about 5 to 6 minutes in a cycle process

Basing on non-flammable solvent, no risk of corrosion, no water involved

Low energy consumption, less than half of traditional decontaminated system

04: Buying Guidance of processing schedule

The first step of the Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser is to pour the solvent into the compartment, next, set the the temperature that you want the solvent to reach, this temperature varies depending on the solvent you choose, different solvents have different boiling temperatures, the end goal is to get the solvent to a boil, which causes it to turn gaseous, after the proper temperature is set, turn the vapor degreaser on to initiate both the cooling coils and the heating element, once the vapor degreaser reaches the proper temperature and the solvent is boiling, you are ready to start cleaning your parts, this last steps can either be automated or done manually, place the items that need cleaning in a metal basket and slowly lower the basket into the gaseous atmosphere, which is below the cooling coils but above the boiling solvent, allow the solvent vapor to cling to and condense on the parts, as your slowly lift the basket out of the vapor degreaser, the solvent drips off the parts and falls back into the boiling solvent, leaving the parts clean and dry

Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser comes out in gaining its prevalent because of its highlighting elements, such as free-board ration of 100% to minimize diffusion losses due to drafts; sub-zero free-board condenser to provide a cold barrier minimizing emission; primary water-chilling coil to efficiently condense the bulk of solvent vapors prior to reaching the sub-zero condenser; manually cover to eliminate drafts and minimize solvent loss during periods of inactivity; internal water separator keep all solvent within the unit at all times; recirculating pump and filter to remove particulate and extend solvent life; high-vapor level sensor to prevent solvent loss; low solvent sensor to prevent heater damage; boil sump over temperature alarm; automatic lifting system actuates loading/unloading and up&down agitation with touch screen in programmable logic control

Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser is comprised of two tanks, which are referred to as sumps, a metal basket, and bands of cooling coils in its most fundamental configuration, in the first sump, known as the boil sump, the solvent is heated to boiling, and in the second sump, known as the rinse sum, the solvent distillate is connected, the components can be immersed in a boil sump and subjected to additional agitation with high-frequency ultrasonic waves as a secondary cleaning method, during this step of the procedure, the components are arranged in a metal basket, which is then lowered into the machine, the basket stays elevated above the boiling solvent which staying positioned below the cooling coils, the solvent goes through the boiling process in the Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser, the vapor of the solvent rise, but they are unable to leave the machine because they are blocked from doing so by a layer, after that, the vapor dissolves any contaminants that were on the surface of the parts where it has condensed, the soils are removed along with the solvent as it drips off the object in question, because this is a closed-loop process, the solvent goes through numerous interaction of the cycling process, the vapors travel upward into the cold trap, where they first condense into a liquid before returning to the rinse sump at a lower level, after that, the contents of the rinse sump make their way into the boil sump, it is possible to prevent cross-contamination of both the parts and rinse sump by ensuring that the soil is contained within the boil sump and does not travel with the vapor

Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser is proven to effectively remove contaminants such as surface surface oil, greases, solder flux, and wax, many companies spanning a wide range of industries depends on our Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser including medical, automotive, aerospace, electronics and optical, from any rugged industrial to critically precise needs, Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser can meet your company’s cleaning demands 

 Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser

Frequency asked question

01:What is ultrasonic vapor cleaner?

Ultrasonic vapor cleaner is a process used to thoroughly clean a variety of material without water, just use solvent in boiling sump to vaporize solvent to remove the soluble contamination by condensing, if the parts has complex blind holes, recesses, cracks, the vapors cannot well reached, ultrasonic agitation is also introduced to help in penetrating any corner of dirties

How does ultrasonic vapor cleaner work?

Ultrasonic vapor cleaner has boiling sump, the solvent inside is heated to vaporized, ultrasonic vibrators also mounted at the beneath of boiling sump, the cleaning parts immersed in the boiling sump, through ultrasonic cleaning and hot immersion, then lifted to the vapor zone in vapor cleaning, the temperature of cleaning parts is lower than of solvent vapor, the condensing is happened, so the pure solvent vapor continuously condense on the surface of cleaning parts, and  dissolving soil drip away via gravity till the temperature of cleaning parts the same with the vapor, move the cleaning parts to the condensing zone for further quick freeze drying

What is ultrasonic degreasing in vapor cleaner?

To enhance the vapor degreasing process, distilled solvent is collected in a sump fitted with ultrasonic transducer; the ultrasonic cavitations energy in the solvent sump enhances the cleaning via a kind of scrubbing action

How to use vapor degreaser?

Parts are placed in a basket or suspended from a crane or other material handing system, and introduced into the cleaning contamination, in a vapor only degreaser, parts may be sprayed with solvent distillated, but allowed to dwell in the vapor until part and vapor temperature equilibrate, at this point condensation stops, cleaning stops, and the parts are dried in freezing zone, then the parts may be removed from the degreaser, in immersion processes, parts are placed into a liquid sump that may contain filtration, spray under immersion or ultrasonic, after the immersion cycle is complete, the parts go though the aforementioned vapor process for a final vapor rinse (possible because the immersion sump is slightly cooler than the vapor zone), optional spray, then drying, in regarding to maintaining vapor degreaser, all that need to be done is monitoring soil loading (which increases with the addition of soluble soils, eventually indicating that the solvent needs to be distilled or recycled, checking acid acceptance of solvent (if applicable), changing filters (if the degreaser is so equipped), and cleaning the condenser surfaces of air cooled refrigeration system (if the degreaser is so equipped)

Is vapor degreasing legal?

Yes, but certain solvent processes are subject to regulation by the government or local authorities, for instance, chlorinated solvent are subject to the government regulations, or if the solvent being used contains VOCs(Volatile organic Chemicals), an air permit may be required to operate a vapor degreaser

If vapor degreasing safe?

Yes, absolutely, when the machine is correctly maintained and the process properly operated

What solvents can be used in ultrasonic vapor cleaner?

There are many options available depending on local regulations, company environmental, health and safety policies etc, solvents are based on non-flammable, halogenated hydrocarbon chemistries, often blended with alcohols or other organic chemicals

There are many options available depending on local regulations, company environmental, health & safety policies, etc. Solvents are based on non-flammable, halogenated hydrocarbon chemistries, often blended with alcohols or other organic chemicals.

How to empty the water separator on ultrasonic vapor cleaner

Certain solvent are sensitive to the presence of water which can cause them to hydrolyze to their corresponding acid, water separators work by gravity, water floats atop halogenated degreasing solvents because water is less dense, a valve is provided to drain most of the water off, water separators must have a cap of water to work effectively, and for the reason, it is not possible to remove 100% of water from the separator by simply opening the water drain valve, periodically, water must be removed manually, by siphoning it out of the top of the separator (as with a turkey baster) or, the entire separator may be drained into a separator funnel, water effluent from any vapor degreaser must be disposed of properly in accordance with applicable regulations, it may not be poured down the drain 

For decade years, keepleader has been supplying ultrasonic vapor degreasing machine for cleaning of work pieces, the name keepleader stands for experience and know-how in utmost leading, high technical standards, as well as comprehensive service and consultation, this before the machine leave the factory, all units must meet high quality functional requirements in a test run, leepleader Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser is delivered as complete, ready-to-go, turnkey system, in terms of construction measures, it is only necessary to hook up the supply lines, once the tanks are filled with solvent, the ultrasonic vapor degreasing machine is ready to runs, our technicians will set up the ultrasonic vapor degreasing machine and train the operators how to run it. When trouble arises, our technique expert provides quick help and fast troubleshooting, in one word, keepleader, we are you reliable supplier for your vapor cleaning at affordable price, don’t hesitate to contact us to gain our more solution and tech consultation, please contact keepleader to find what can we do more for you by Attn: Ms Helen / E-mail: sales at keepleader.com / Cellphone: +86 13590415784 / Tel: +86 755 84190358