Factory Custom Brake Disc Cutting Tools Lathe Cutting Turning Tools Cbn Pcbn Turning Inserts
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- Supplier: Henan Wegcl New Materials Co. Ltd.
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Product Overview
Description
Factory Custom Brake Disc Cutting Tools Lathe Cutting Turning Tools Cbn Pcbn Turning Inserts
Product Introduction
Carbide Inserts + Ceramic Inserts
Processing procedures: Rough machining, Semi-finishing and finishing are completed on two machine tools respectively.
Disadvantages: Double clamping, low processing efficiency, difficult to guarantee processing accuracy, low cutting efficiency of carbide coated blades, poor surface finish of brake disc, large cutting resistance, stress on the surface of castings, and large dimensional fluctuations.
Disadvantages: Double clamping, low processing efficiency, difficult to guarantee processing accuracy, low cutting efficiency of carbide coated blades, poor surface finish of brake disc, large cutting resistance, stress on the surface of castings, and large dimensional fluctuations.
PCBN Brazed Inserts
Processing procedures: Rough machining and finishing machining are completed on two machine tools respectively.
Disadvantages: Double clamping, low processing efficiency, difficult to guarantee processing accuracy, PCBN welding blade, complex installation and adjustment of the tool tip, multiple adjustments to the tool, difficult to guarantee the processing accuracy of the brake surface.
Disadvantages: Double clamping, low processing efficiency, difficult to guarantee processing accuracy, PCBN welding blade, complex installation and adjustment of the tool tip, multiple adjustments to the tool, difficult to guarantee the processing accuracy of the brake surface.
Processing No. | Processing Part | CBN Inserts Models and Grade | Suitable Tool Holder | Cutting Speed Vc (m/min) | Feed Rate Fr（mm/r） | Depth of Cut ap（mm） |
1.1 | (Wheel face facing Roughing) | SBN850 CNGN120412 S02020 | F27R-CCSN-D50*150-CN1204 | 400-500 | 0.3~0.5 | 1.5~2 |
2.1 | (Internal roughing | SBN850 CNGN120412 S02020 | S40-260-CCLNL1204 | 400~750 | 0.3~0.5 | 1.5~2 |
3.1 | (Pad face roughing) | SBN850 CNGN120412 S02020 | CCLNL2525M1204 | 400-500 | 0.3~0.5 | 1.5~2 |
3.2 | (Wheel external roughing) | SBN850 CNGN120412 S02020 | CCLNL2525M1204 | 400~750 | 0.3~0.5 | 1.5~2 |
4.1 | (Groove roughing) | SBN850 RCMX060500 S02020 | CRDCN2525M0605 | 550~700 | 0.1~0.3 | 0.2~0.5 |
Processing No. | Processing Part | CBN Inserts Models and Grade | Suitable Tool Holder | Cutting Speed Vc (m/min) | Feed Rate Fr（mm/r） | Depth of Cut ap（mm） |
1.1 | (Wheel face facing Roughing) | SBN850 CNGN120412 S02020 | F27R-CCSN-D50*150-CN1204 | 400-500 | 0.3~0.5 | 1.5~2 |
2.1 | (Internal roughing | SBN850 CNGN120412 S02020 | S40-260-CCLNL1204 | 400~750 | 0.3~0.5 | 1.5~2 |
3.1 | (Pad face roughing) | SBN850 CNGN120412 S02020 | CCLNL2525M1204 | 400-500 | 0.3~0.5 | 1.5~2 |
3.2 | (Wheel external roughing) | SBN850 CNGN120412 S02020 | CCLNL2525M1204 | 400~750 | 0.3~0.5 | 1.5~2 |
4.1 | (Groove roughing) | SBN850 RCMX060500 S02020 | CRDCN2525M0605 | 550~700 | 0.1~0.3 | 0.2~0.5 |
Processing No. | Processing Part | CBN Inserts Models and Grade | Suitable Tool Holder | Cutting Speed Vc (m/min) | Feed Rate Fr（mm/r） | Depth of Cut ap（mm） |
1.1 | (wheel face finishing) | SBN850 CNGN120412 S02020 | F27L-D50*150-CCLN1207-1 | 650~750 | 0.2~0.3 | 0.2~0.5 |
2.1 | (wheel external finishig) | SBN850 CNGN120412 S02020 | F27L-D50*150-CCLN1207-1 | 650~750 | 0.2~0.3 | 0.2~0.5 |
2.2 | (external finishing) | SBN850 CNGN120412 S02020 | F27L-D50*150-CCLN1207-1 | 650~750 | 0.2~0.3 | 0.2~0.5 |
3.1 | （Groove finishing） | SBN850 RCMX060500 S02020 | CRDCN2525M0605 | 550-700 | 0.1~0.2 | 0.2~0.5 |
4.1 | (pad face semi-finishing) | SBN850 SCGN090408W | CSLCR2020K0904 | 650~750 | 0.2~0.3 | 0.2~0.5 |
Processing No. | Processing Part | CBN Inserts Models and Grade | Suitable Tool Holder | Cutting Speed Vc (m/min) | Feed Rate Fr（mm/r） | Depth of Cut ap（mm） |
1.1 | (pad face finishing) | SBN850 SCGN090408W | CSLCR2020K0904 | 650~750 | 0.2~0.3 | 0.2~0.5 |
2.1 | (starting point finishing)) | SBN850 CNGN120412 S02020 | F27L-D50*150-CCLN1204 | 650~750 | 0.2~0.3 | 0.2~0.5 |
3.1 | (internal finishing) | SBN850 CNGN120412 S02020 | F27L-D50*150-CCLN1204 | 650~750 | 0.2~0.3 | 0.2~0.5 |
1) The Solid CBN Insert is more suitable for high-speed, high-feed, and deep-cut processing.
2) The Solid CBN Insert is processed in one rough and fine process, with less processing steps, less tool change times, shortened processing time, and greatly improved processing efficiency.
2) The Solid CBN Insert is processed in one rough and fine process, with less processing steps, less tool change times, shortened processing time, and greatly improved processing efficiency.
Product Categories
Company Profile
Henan WEGCL New Materials Co., Ltd. (Named SCBN TOOLS), originated from China Henan New Materials Research Institute (formerly a comprehensive materials research institution directly under the Ministry of Machinery Industry of China), focusing on the research and development and production of superhard materials, is committed to providing the best cutting solutions and tools for global customers, and is regarded by customers as a reliable supplier of superhard material tools.
After several years of rapid development, SCBN TOOLS has formed an industrial pattern based on the advantages of raw materials and turning tools, and has realized the self-sufficiency of the whole industry chain. In the application technology and material research and development of superhard materials, it is at the leading level in China, and has passed the IOS9001 quality system certification.
The main products are: Solid CBN inserts, Tipped PCBN Inserts and other precision machine cutting tools, etc. Solid CBN Grade SBN800,SBN850, have unique advantages on cast iron materials. It has an absolute cost-effective advantage in the processing of typical parts brake discs and brake drums.
Products are widely used in gears, bearings, automobiles, iron and steel metallurgy and aerospace and other industries, has reached cooperation with many well-known enterprises around the world, and our products are exported to Germany, Italy, South Africa, South Korea and other countries in Southeast Asia.
After several years of rapid development, SCBN TOOLS has formed an industrial pattern based on the advantages of raw materials and turning tools, and has realized the self-sufficiency of the whole industry chain. In the application technology and material research and development of superhard materials, it is at the leading level in China, and has passed the IOS9001 quality system certification.
The main products are: Solid CBN inserts, Tipped PCBN Inserts and other precision machine cutting tools, etc. Solid CBN Grade SBN800,SBN850, have unique advantages on cast iron materials. It has an absolute cost-effective advantage in the processing of typical parts brake discs and brake drums.
Products are widely used in gears, bearings, automobiles, iron and steel metallurgy and aerospace and other industries, has reached cooperation with many well-known enterprises around the world, and our products are exported to Germany, Italy, South Africa, South Korea and other countries in Southeast Asia.
Company Advantage
Why Choose Us
01 Technical support: We have a professional technical team that provides comprehensive technical support and consultation services. Please contact us at any time when you have any problems and we will provide timely solutions.
02 Quality guarantee: All SCBN TOOLS products undergo strict quality control and testing to ensure they meet ISO standards. If there are any quality issues, please contact us and we will handle them promptly. We are committed to providing our customers with high-quality products and services.
03 Fast response service: We promise to respond within 24 hours of receiving your feedback, and provide you with a solution in the shortest possible time.
04 Fast shipping: We promise to arrange delivery as soon as possible after receiving your order and choose the fastest express delivery method to ensure you receive the product as soon as possible. (DHL, FedEx, UPS, TNT)
FAQ
1 Who Are We?
SCBN TOOLS are based in Zhengzhou,Henan,China,originated from China Henan New Materials Research Institute (formerly a comprehensive materials research institution directly under the Ministry of Machinery Industry of China).
2 How Can We Guarantee Quality?
Always a pre-production sample before mass production;
Always multiple quality inspection steps in the production and final inspection before shipment;
3 What Can You Buy From Us?
Solid cbn inserts,tipped pcbn inserts,coating pcbn inserts,wiper pcbn inserts,CBN Grooving Inserts,Chipbreaker PCBN Inserts and any other customized CBN Inserts.
4 Why Should You Buy From Us Not From Other Suppliers?
1) Integrating R&D, production and sales.
2) Formerly known as Henan Advanced Materials Research Institute, located in China's Superhard material Base.
3) Known for "SCBN TOOLS" Brand and have exported our products to various countries.
5 What Services Can We Provide?
Accepted Delivery Terms: FOB,CIF,EXW,Express Delivery;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,German,Russian,Korean
SCBN TOOLS are based in Zhengzhou,Henan,China,originated from China Henan New Materials Research Institute (formerly a comprehensive materials research institution directly under the Ministry of Machinery Industry of China).
2 How Can We Guarantee Quality?
Always a pre-production sample before mass production;
Always multiple quality inspection steps in the production and final inspection before shipment;
3 What Can You Buy From Us?
Solid cbn inserts,tipped pcbn inserts,coating pcbn inserts,wiper pcbn inserts,CBN Grooving Inserts,Chipbreaker PCBN Inserts and any other customized CBN Inserts.
4 Why Should You Buy From Us Not From Other Suppliers?
1) Integrating R&D, production and sales.
2) Formerly known as Henan Advanced Materials Research Institute, located in China's Superhard material Base.
3) Known for "SCBN TOOLS" Brand and have exported our products to various countries.
5 What Services Can We Provide?
Accepted Delivery Terms: FOB,CIF,EXW,Express Delivery;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,German,Russian,Korean
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