Automatic Refrigerator Door Gasket Production Line

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Product Overview

Description


Automatic Refrigerator Door Gasket Production Line


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Refrigerator gasket is widely used in refrigerator, ice chest, drinking machine, beverage box, sanitizing cabinet, kitchen appliances and some kinds of household and other industry applications. As the continuous development of gasket technology in China, domestic gasket machines are replacing imported foreign expensive machines.


We are  doing reach in this industry for a long time. On the basis of foreign gasket machine, we developed our production line. We succeed as the supplier of Haier, Hisense, AUCMA, Meiling and other big company in China. We supply some kinds of refrigeration industry special used production line and some kinds of auxiliary equipments such as single/double angle welding machine, automatic/ semi-automatic welding machine, gasket machine and so on.










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Main specification of Automatic refrigerator door gasket production line:
























































NO.



NAME



QTY



1



DXG75 EXTRUDER



1 SET



2



HYDRAULIC PRESSURE CHANGE NET



1 SET



3



DIE AND MOLD FOR HEAD



1 SET



4



COOLING FLUME



2 SETS



5



FLAT-BAND TRACTION MACHINE



1 SET



6



AUTOMATIC CUTTING MACHINE



1 SET



7



AUXILIARY PUNCHER



1 SET



8



MECHANICAL HANDS



1 SET



9



DOOR GASKET WELDING MACHINE WITH A SET OF WELDING MOLD AND AN (5.5 KW) AIR COMPRESSOR



1 SET



 


1. DXG75 Door Gaske Extruder, 1 Set


Gasket Production Line


 





































































































Parts



Main items



Model



Explanation



Screw and barrel



Screw diameter



Φ75mm



Zhoushan, Zhejiang
Material 
38CrMoALA,
deeply nitrading processing



Screw valid length



2100mm



Screw length/ diameter (L/D)



28:1



Screw number



1



Barrel heating power



15KW



Barrel wind-cooling power



180W ×5



Die   power



 



Nitriding depth



0.40-0.70mm



Nitriding rigidity (HV)



890-980



surface roughness (mm)



Ra0.8-Ra1.6



Linearity



≤0.015



Output



40-80kg/h



Heating type and material



Electric



Heating by Aluminum ring



Reduction driver



Reduction gear



Hard teeth



QingDao, China



Main motor



Power



22KW



Special using frequency converter 



 


Main machine



Feeding type



Automatic feeding



Center height 1000mm
(match with mould)



Drier



50kg



hydraulic pressure screen-changing machine 



38CrMoAL



Contact type of Die and mould



Contact by bolts in the type of flange



Total power



≈40KW



2.Main Electrical Elements






















































Item



Brand



Number



Origin



Frequency converter  



Fuji



1



Japan



 Digital frequency meter



 



2



Qingdao China



Contactor



SIEMENS



13



Germany



Temperature controller



OMRON



8



Japan



Current meter



CHINT



6



Zhejiang China



Volt meter



CHINT



1



Zhejiang China



overload circuit breaker



CHINT



1



Zhejiang China



3. Die And Mould, 1 Set


Material: 2Cr13


door gasket product (1).jpg


4. Cooling Flume, 2 Sets


door gasket product (2).jpg


 


























Material



Stainless steel



Cooling form



Spraying cooling, number of spraying mouth:20/set×3sets=60 



Length



4m/set ×2 sets=8m



Water supply form



Automatic recycling water supply



Chilling plant (1 set)



Air or water compressor ,designed by customer’s requirement



5. Flat-Band Traction Machine, 1 Set


door gasket product (3).jpg


 


















Special-use frequency converter



Power: 1.5KW



Frequency converter (Fuji, Japan)



Power: 1.5KW



Time delayer cutoff machine



 



6. Automatic 45-Degree Cutting Machine (PLC Control System), 1 Set


Gasket-Production Line


 






























Motor



AIRTAC



Gas move



AIRTAC



Blades



import material



Servo system



OMRON



Control tank



touch screen style



Cutting mold 1 set



2Cr13



7. Auxiliary Puncher/Holes Drilling Machine, 1 Set


door gasket product (4).jpg


8. Mechanical Hands, 1 Set


door gasket product (5).jpg


 


















photoelectrical switch



Made in Taiwan



Motor



China top brand



pneumatic component



Made in Taiwan



9. Refrigerator Door Gasket Welding Machine, 1 Set


Auto Gasket Welder-2


 


1) Main Parameter
 








































No.

Item



Value



1



External Dimension



1840×1300×1220mm



2



Transverse Mold Space



50mm



3



Longitudinal Mold Space



98mm



4



Total System Power



2.11KW



5



Electrothermal Power



1.95KW



6



Working Efficiency



500-600 sets/shift



2) Details of Electrical Components

































































































No.

Item



Description



Qty



Remark



1



Programmer



 



1



OMRON



2



Time Relay



SJ1/SJ2/SJ3



3



OMRON



3



Photoelectric Switch



 



1



UTRCK



4



Middle Relay



KM1



1



OMRON



5



Relay Base



 



1



OMRON



6



Contactor



KM2



1



Schneider



7



Contactor



KM3



1



Schneider



8



Air Switch



Total power supply



1



Schneider



9



Electromagnetic Valve



 



8



AIRTAC



10



Electromagnetic Valve



 



1



AIRTAC



11



Solenoid Coil



 



9



AIRTAC



12



Gas Passage Board



 



1



AIRTAC




The puncher, automatic 45 degree cutting machine and mechanical is designed as an integration and controlled by a set of PLC control system. Which  has the feature of convenient operation, precise cutting, and stable performance.


 



Certification


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FAQ


1. Q: Are you a manufacturer?


    A: Yes, we are a manufacturer and have our own factory.


 


2. Q: Can you customize the product according to my requirements?


    A: Yes, we have professional technical team and rich experience in this field, which allow us to provide special service to meet the requirements of different customers.


 


 


More questions we can discuss together!


Welcome to contact us and hope we can have a fine cooperation!




4.1408 s.