Calcination Processing Line 100tpd Turnkey Quick Lime Manufacturing Process Plant/Lime Factory Machinery
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- Supplier: Henan Zoomjo International Trade Co. Ltd.Henan Ltd.
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Product Overview
Description
Calcination Processing Line 100tpd Turnkey Quick Lime Manufacturing Process Plant/Lime Factory Machinery
Product Description
Lime production line (lime plant project) refers to the whole process of active lime production. During all the active lime production process, the rotary kiln production process is the most advanced one. Our production process adopt the rotary kiln with the vertical preheater and vertical cooler for the limestone calcination to achieve the production requirements of energy saving, environmental protection, the high activity. We can provide technological solutions and complete production equipment for 50-1200TPD quicklime (active lime) production line.
Lime can be divided into two types: ordinary lime and active lime. The former is mostly fired in rotary kilns and ordinary shaft kilns, and its activity is generally within 200ml, which is mainly used for construction and road repair; the latter is mainly composed of mechanical shaft kilns and rotary kilns. After calcination, the activity can reach 300~420ml. Limes calcined in rotary kilns are of better quality, and they are mainly used in industries such as steel smelting, chemical industry and power plant desulfurization.
Working Flow
SOLUTION1: Lime Production Line With Rotary Kiln
Active lime is widely used in steel, alumina, metal magnesium, calcium carbide and power plant desulfurization paper industry. Active lime is an important auxiliary raw material for steelmaking. The use of active lime has a series of characteristics such as improving molten steel quality, increasing production, reducing steelmaking consumption and cost, and stabilizing operation. Practice has proved that all enterprises that use active lime to make steel have achieved significant economic benefits.
Investment Cost: The lime production line with a lime rotary kiln as the main equipment has the widest applications, and require large investment and the wide occupied area.
Environmental Protection: the flue gas discharged from the vertical preheater at the kiln end has low temperature and low dust content, which makes the configuration of subsequent flue gas treatment simple and meets environmental protection requirements.
Lime Activity: the rotary kiln is an open calcination, the structure of the kiln body is simple, the air flow is smooth, the sulfur-containing flue gas can be discharged in time, and the sulfur content in the fuel is not easy to adhere, so the finished product has low sulfur content and meets the requirements of steelmaking.
the vertical preheater at the end of the kiln can make full use of the high temperature flue gas generated by the calcination in the rotary kiln, which can not only greatly increase the output of the rotary kiln, but also fully reduce the heat consumption per
unit product.
Lime Activity: the rotary kiln is an open calcination, the structure of the kiln body is simple, the air flow is smooth, the sulfur-containing flue gas can be discharged in time, and the sulfur content in the fuel is not easy to adhere, so the finished product has low sulfur content and meets the requirements of steelmaking.
the vertical preheater at the end of the kiln can make full use of the high temperature flue gas generated by the calcination in the rotary kiln, which can not only greatly increase the output of the rotary kiln, but also fully reduce the heat consumption per
unit product.
SOLUTION2: Lime Production Line With Vertical Kiln
The vertical lime kiln is suitable for small-capacity active lime production lines, low-cost, safe and environmentally friendly. The vertical lime kiln uses the principle that the material’s own weight descends and the hot gas rises for heat exchange to burn lime. We supply twin shaft lime kiln, double beam lime kiln, annular lime kiln and other vertical lime kilns
Main Equipment
Cement lime plant mainly includes Rotary kiln / vertical lime kiln, Preheater， Cooler，dust removal equipment, packaging equipment .
Rotary kiln
vertical lime kiln
Cooler
Preheater
Our Advantages
1. Advanced Technology
The calcination process adopts pre-heater+ rotary kiln+ vertical cooler system, it can reduce the fuel consumption 40%, and increase output capacity 30% due to reuse the waste gas in the system.
2. High Automation Level
The Production line is arranged with temperature and pressure monitoring instrumentation, operating parameters of the computer display, the production line can adopt the advanced computer control, to achieve automatic operation of the entire system.
3. Mature Experience
We have professional engineer team, mature experience, and over 100 successful project cases from home and abroad, to maximize your investment costs and meet the customized solution demand.
The calcination process adopts pre-heater+ rotary kiln+ vertical cooler system, it can reduce the fuel consumption 40%, and increase output capacity 30% due to reuse the waste gas in the system.
2. High Automation Level
The Production line is arranged with temperature and pressure monitoring instrumentation, operating parameters of the computer display, the production line can adopt the advanced computer control, to achieve automatic operation of the entire system.
3. Mature Experience
We have professional engineer team, mature experience, and over 100 successful project cases from home and abroad, to maximize your investment costs and meet the customized solution demand.
Capacity （t/d） | 100 | 250 | 300 | 350 | 500 | 600 | 750 | 800 | 1000 |
Product | Active lime, Calcined dolomite | Active lime, Calcined dolomite | Active lime, Calcined dolomite | Active lime, Calcined dolomite | Active lime, Calcined dolomite | Active lime, Calcined dolomite | Active lime, Calcined dolomite | Active lime, Calcined dolomite | Active lime, Calcined dolomite |
Preheater | Circular vertical preheater or polygonal vertical preheater | Circular vertical preheater or polygonal vertical preheater | Circular vertical preheater or polygonal vertical preheater | Circular vertical preheater or polygonal vertical preheater | Circular vertical preheater or polygonal vertical preheater | Circular vertical preheater or polygonal vertical preheater | polygonal vertical preheater | polygonal vertical preheater | polygonal vertical preheater |
Rotary kiln | Φ3×46 | Φ3.2×50 | Φ3.5×54 | Φ3.8×58 | Φ4×60/Φ4.2×50 | Φ4.3×58 | Φ4.3×64 | Φ4.8×68 | |
Effective volume （m3） | 142 | 235 | 292 | 390 | 505 | 575/548 | 670 | 738 | 1005 |
Temperature （℃） | 1350/1250 | 1350/1250 | 1350/1250 | 1350 | 1350 | 1350 | 1350 | 1350 | 1350 |
Cooler | Square vertical cooler | Square vertical cooler | Square vertical cooler | Square vertical cooler | Square vertical cooler | Square vertical cooler | Square vertical cooler | Square vertical cooler | Square vertical cooler |
Fuel | Gas, pulverized coal | Gas, pulverized coal | Gas, pulverized coal | Gas, pulverized coal | Gas, pulverized coal | Gas, pulverized coal | Gas, pulverized coal | Gas, pulverized coal | Gas, pulverized coal |
Heat rate（KJ/KgC3O） | 5300/5000 | 5300/5000 | 5300/5000 | 5225 | 5100 | 5100 | 4810 | 4810 | 4810 |
Packing & Delivery
Customer Cases
1000TPD Active Lime Processing Plant in Oman
600TPD Lime Production Line in Uzbekistan
Company Profile
ZOOMJO is a large-scale enterprise that mainly produces heavy mining machinery and integrates scientific research, production and sales. It mainly produces various large and medium-sized crushing equipment, sand making equipment, drying and calcining equipment, mineral processing equipment and other series of products.
ZOOMJO has developed steadily from its establishment to the present with its technical strength, and has grown stronger day by day, and has gathered a large number of high-level management and scientific research personnel. Our company covers an area of 50,000 square meters, and another 10,000 square meters of modern office space, R&D center and sales center. The company has more than 500 employees, including more than 20 intermediate technicians. With strong technical strength, scientific management system and high product quality, ZOOMJO will rapidly grow into an important production and export base of mining machinery.
Pre-sales Service:
The wide product range enables us to provide our customers with stand-alone machines or complete processing plants. Based on our customers’ request and budget, our experts make efficient, reliable solutions. Following customers’ order we produce strictly, what’s more, before placing the order every customer has the chance to visit Zoomjo working machines or complete plant in the site. To ease the trip for every visitor to china, in particular the first-time visitor, we provide for free all relevant visitor-friendly services including invitation letter preparation, hotel reservation, airport pick-up, in city transportation, and sightseeing guide, etc.
After-sales Service:
Experienced technicians guidance is available on the phone, and on the internet. One or more engineers will be dispatched to the quarry site to help install the customers’ plants. Necessary training about machine daily maintenance to local workers is provided also. After-Sales department is made of well-trained employees and installation engineers, the installation engineers are special and professional members of Zoomjo they are now strategically located home and abroad, working for our customers.
The wide product range enables us to provide our customers with stand-alone machines or complete processing plants. Based on our customers’ request and budget, our experts make efficient, reliable solutions. Following customers’ order we produce strictly, what’s more, before placing the order every customer has the chance to visit Zoomjo working machines or complete plant in the site. To ease the trip for every visitor to china, in particular the first-time visitor, we provide for free all relevant visitor-friendly services including invitation letter preparation, hotel reservation, airport pick-up, in city transportation, and sightseeing guide, etc.
After-sales Service:
Experienced technicians guidance is available on the phone, and on the internet. One or more engineers will be dispatched to the quarry site to help install the customers’ plants. Necessary training about machine daily maintenance to local workers is provided also. After-Sales department is made of well-trained employees and installation engineers, the installation engineers are special and professional members of Zoomjo they are now strategically located home and abroad, working for our customers.
FAQ
1. How is the quality of your products?
Our products are manufactured strictly according to national and international standard, and we take a test on every grinder before delivery.
2. Is the price of products reliable?
Yes, we are manufacturer and we have the strength to give you the lowest price compared with other dealers. However, we have the policy that "According to the quantity order, we will offer the lowest price as possible with our utterly honest attitude towards business ".
3. Will you help with installation and staff training?
Yes, we can send our engineers to your place to guide the installation and train your workers if needed, but the buyer should bear our technician’s round tickets, accommodation, and food.
4. Service and Payment Terms?
a. We usually accept T/T, L/C, but other terms also workable.
b. We take pictures of finished products before delivery.
Our products are manufactured strictly according to national and international standard, and we take a test on every grinder before delivery.
2. Is the price of products reliable?
Yes, we are manufacturer and we have the strength to give you the lowest price compared with other dealers. However, we have the policy that "According to the quantity order, we will offer the lowest price as possible with our utterly honest attitude towards business ".
3. Will you help with installation and staff training?
Yes, we can send our engineers to your place to guide the installation and train your workers if needed, but the buyer should bear our technician’s round tickets, accommodation, and food.
4. Service and Payment Terms?
a. We usually accept T/T, L/C, but other terms also workable.
b. We take pictures of finished products before delivery.
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