squeeze roller hardfacing welding wire for sale flux cored mig wire

We develop our high qualilty wear resistant flux cored welding wires always according to component's characteristic. This guarantees good performance regarding no clearing slag, low welding spatter, smooth surface, high welding efficiency and a transition coefficient above 0.9. Wodon production capacity is 9000 tons wear resistant flux cored welding wirs per year, positioning ourselves as one of the main players on both domestic and overseas markets. Our stable quality and good service result in increasing domestic and export sales year by year.

Main Features

1. Chemical composition: High carbon high chromium

2. Hardness: HRC58~65

3. Welding wire without any joints

4. Welsing capacity: 9000 tons per year

5. Short delivery time: Generally 7 days, we always prepard the welding wires 

6. Good performance: No clearing slag, low welding spatter, smooth surface, high welding efficiency, stable filling rate, etc.

7. We have many experienced professionals to research and develop welding wires according to customers' specified chemical compositions.

8. We can recommend proper welding wires and provide technical solutions based on working conditions.

9. On site inspection and third part inspection are available.,

10. As an ISO9001:2008 approved manufacture, our mission is to improve our management system and provide high quality products continuously.

1. Cutting steel strip

Our steel belt is purchased from China's large steel belt factory. We will test the thickness and stretchability of the steel strip. And cutting the steel belt into 9 segments,then connect these steel belt by steel band butt welder, no broken ends.

2. Cleaning steel strip

Get into the ultrasonic cleaning machine for cleaning the steel strip, and then drying,no water stains on the steel strip. 

3. Filling into powder of flux cored welding wires

Firstly, the steel strip is extruded into a U-shaped through the machine,then filling the powder into the steel strip. We have more than 100 kinds of flux cored welding wire, according to the specific purpose to recommend the most suitable flux cored welding wire model. And we can also specialize in the development of customer needs flux cored welding wire. R & D of flux cored welding wire allows customers to test.

4. Drawing forming

Our flux cored welding wire's standard diameter have 1.2mm; 1.6mm; 2.4mm; 2.8mm; 3.2mm; 4.0mm. And we have the CNC machine to control the powder flow, the fluency of welding wires feeding and the diameter. The system of this CNC machine is debugged by our own technical staff, can ensure good wire production efficiency.

5. Packing and finished product's inspection

The packing sizes of our welding wire are 150-250kg/barrel and 15kg/box. Our packing barrels are waterproof, and 4 packets of desiccant are placed in each barrel. In order to protect the wire, it is not easy to damp.

Each barrel (package) welding wire is a whole welding wire, without joint. The welding process has no arcing phenomenon and improves production efficiency.

As well as, our quality control personnel will check whether the finished welding wire is qualified every day. 

Wodon flux cored welding wire's advantage

1. Wire feeding smooth, electric arc is stable, the diameter is even.

2. The welding wire has small spatter, little dust and more than 90% deposition efficiency.

3. Each barrel (package) welding wire is a whole welding wire, without joint. The welding process has no arcing phenomenon and improves production efficiency.

4. For the metal wear field, independently developed more than 100 kinds of flux cored wear resistant welding wire, can meet a variety of working conditions, parts of the wear-resistant requirements;

5. The matrix and the wear-resisting layer are the metallurgical combined, and the welding does not fall off after welding, and the stress is released evenly after the surfacing.

6. Provide qualification certificate, product specification, surfacing process, composition and hardness test report of surfacing layer, etc.

 As a ISO9001 certified factory, Wodon specialize in R&D and manufacturing very good quality. Hardfacing wires, hardfacing wear plates and pipes, gas shielded welding wire and kinds of wear parts, and have more than 10 years experience in this field.

We use Rockwell hardness tester to test small sample from our wear plate. The test result are very accurate. We also use Portable ultronic hardness and thickness testers to test easily the hardness an thickness of wear parts on the scene.

As well as we have a series of metallography experiment instruments, so the metallurgical microstructure can be analysed. The chromium carbide volume fraction on the microstructure is above 50%.

Above is some examples of welding wire repairing : 

Coal grinding roller surfacing welding wire; Vertical cement mill surfacing welding wire; Squeeze roller surfacing welding wire; Repair welding wire for middle trough of coal mine; Roller surfacing welding wire; Repair welding wire for steel slag grinding roller; Repair welding wire for star wheel; and other repair welding wire.

Various kinds of gas protection repair welding wires (repair all kinds of wear-resistant parts), high temperature resistant welding wire, grate bar and single tooth roller repair welding wire, impact resistant welding wire and various welding wires containing special elements  (which can be customized as required)

Wodon global custom designs wear resistant plate for optimum performace, fit and service life. Wodon can utilize many abrasion resistant materials, from our bi-metal alloy composite wear plate, and chromium carbide overlay wear plate, and flux cored welding wires.

Wodon specializes in total wear control. We rebuild worn-out components with high wear material that will outlast new OEM components at a fraction of the cast.

Wodon is committed to providing high-quality wear plate, and with good reputation. Many overseas customers willing to work with our company to establish long-term working relationship.

Wodon is the leading manufacturer of wear resistant materials in China. In China, many steelworks, cement plants, coal mine plants and so on, buying wear resistant plate, wear resistant flux cored welding wires and wear resistant part from our company. As well as established a stable relationship of long-term cooperation. Abroad, our products also sold to many countries, "made in China" is not only excellent quality but also high cost performance.