high efficient Factory price Stainless Steel concentration tanks liquid evaporator
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- Supplier: Wenzhou Jinbang Light Industry Machinery Co. Ltd.
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Product Overview
Description
Product Overview
Factory price high vacuum concentration tanks evaporator for Coconut juice/jam/food
This equipment adopts the outside heating natural cycle and vacuum negative pressure evaporation with fast evaporation. The concentration ratio can be up to 1.2. The liquid in a state of full seal without the foam concentration. The concentrated liquid of this equipment has the characteristics of no pollution, strong taste and easy cleaning .The equipment is simple to operate and covers a small area. The heater, evaporator made with insulation layer, mirror polishing inner face and matt surface.
Performance:
1.The equipment consists of heating chamber, separator, defoamer, steam separator, condenser, cooler, liquid storage barrel, circulating pipe and other components. The whole equipment is made of high-quality stainless steel materials.
2.The inner part of the heating chamber is column tube type. After the shell is connected with the steam, the liquid inside the column tube is heated. The chamber also equipped with pressure gauges and safety valves to ensure production safety.
3.The front of the separation chamber is provided with a visual lens for the operator to observe the situation of liquid evaporation. The rear manhole is convenience to clean when changing the breed. It has a thermometer and a vacuum meter that can observe and master the temperature of liquid in the evaporating chamber and the vacuum degree when evaporating with pressure.
1.The equipment consists of heating chamber, separator, defoamer, steam separator, condenser, cooler, liquid storage barrel, circulating pipe and other components. The whole equipment is made of high-quality stainless steel materials.
2.The inner part of the heating chamber is column tube type. After the shell is connected with the steam, the liquid inside the column tube is heated. The chamber also equipped with pressure gauges and safety valves to ensure production safety.
3.The front of the separation chamber is provided with a visual lens for the operator to observe the situation of liquid evaporation. The rear manhole is convenience to clean when changing the breed. It has a thermometer and a vacuum meter that can observe and master the temperature of liquid in the evaporating chamber and the vacuum degree when evaporating with pressure.
Structure design and advantages of lower bow bottom of evaporation chamber：It increases the circulation pipe flow, promote the heater’s heat exchange efficiency and reduce the height of equipment, which lead to more convenient operation
The bottom of the evaporator is designed as a bow bottom type, and the material circulation tube is on the side of the evaporator. This structure makes the material do not produce vortexes when it rotates rapidly, thus increasing the material circulation in the bottom circulation tube, promoting the material flow rate in the tube side of the heater, and improving the heat transfer coefficient of the equipment.
The bottom of the evaporator is designed as a bow bottom type, and the material circulation tube is on the side of the evaporator. This structure makes the material do not produce vortexes when it rotates rapidly, thus increasing the material circulation in the bottom circulation tube, promoting the material flow rate in the tube side of the heater, and improving the heat transfer coefficient of the equipment.
Structure optimization design and advantages of one-effect heater：It can improve heat exchange efficiency, energy
saving and material in the heat exchange tube does not coking.
（1）The arrangement mode of heat exchange tubes is an important factor affecting heat exchange efficiency：The heat
exchange tube bundle is designed as an equilateral triangle arrangement.The steam fluid is directly opposite the heat
exchange tube, and the fluid channel cross-section is small, which is conducive to improving the flow rate and heat
exchange efficiency.
（2）The baffle plate is designed to make the steam fluid cross the tube bundle Transversally and improve the convective
heat transfer effect.
（3）The steam inlet is designed with anti-scour device, which can prevent impact and steam diversion. It alleviates the
flushing force of steam directly on tube bundle, and makes the steam medium evenly distributed into tube bundle, avoiding
erosion and vibration of heat exchange tube.
（4）Reasonably calculating and designing the heating area.Under the premise of ensuring evaporation, the steam pressure
of shell side is operated under low pressure, which reduces the saturation temperature of shell side steam, and the
material will not coking on the inner wall of the tube due to high temperature. The condensate temperature of the discharged
steam is reduced, the sensible heat of steam is fully utilized, and the energy consumption is reduced.
（5）The length to diameter ratio of the heating tube should be controlled within a reasonable range. The heating tube should not be too long, and the heating tube should be soaked in liquid to avoid forming dry steaming section on the upper part of the heating tube, so the tube wall is not easy coking.
saving and material in the heat exchange tube does not coking.
（1）The arrangement mode of heat exchange tubes is an important factor affecting heat exchange efficiency：The heat
exchange tube bundle is designed as an equilateral triangle arrangement.The steam fluid is directly opposite the heat
exchange tube, and the fluid channel cross-section is small, which is conducive to improving the flow rate and heat
exchange efficiency.
（2）The baffle plate is designed to make the steam fluid cross the tube bundle Transversally and improve the convective
heat transfer effect.
（3）The steam inlet is designed with anti-scour device, which can prevent impact and steam diversion. It alleviates the
flushing force of steam directly on tube bundle, and makes the steam medium evenly distributed into tube bundle, avoiding
erosion and vibration of heat exchange tube.
（4）Reasonably calculating and designing the heating area.Under the premise of ensuring evaporation, the steam pressure
of shell side is operated under low pressure, which reduces the saturation temperature of shell side steam, and the
material will not coking on the inner wall of the tube due to high temperature. The condensate temperature of the discharged
steam is reduced, the sensible heat of steam is fully utilized, and the energy consumption is reduced.
（5）The length to diameter ratio of the heating tube should be controlled within a reasonable range. The heating tube should not be too long, and the heating tube should be soaked in liquid to avoid forming dry steaming section on the upper part of the heating tube, so the tube wall is not easy coking.
SJN series concentrator is a new generation of high-efficiency and energy-saving multi-functional concentrator successfully redesigned and developed by our company on the basis of traditional similar equipment and through introducing foreign advanced technology concepts.
Application
Hot Selling Concentration Machine High Quality Evaporator is suitable for the concentration of biochemistry, milk, juice, camel milk, goats milk, sheep milk,horse milk,flavoring, food additives etc. It is especially suitable for heat sensitive products. With the function of continuous feeding and discharging, the fall film evaporator is stable and easy to operate. When the system starts to work, it only needs to adjust various parameters as required in the initial feeding stage and ensure continuous and stable supply of materials at the same time, then it can concentrate the product continuously, stablely,efficiently to reach qualified gravity requirements. The solvent can be recovered at the same time. We can design and produce it as one effect type, two effect type and three effect type according to the different requirements of different customers. The more effects, the more energy saving. The whole system of the fall film evaporator can be automatically controlled by PLC.
Products Description
FEATURES AT A GLANCE
Fuit juice syrup evaporator concentrator is a vertical sealing device with steam insulation and jacket, which has three
parts:evaporation chamber, heating coil and separator.The feed liquid is sucked into the chamber from the upper part of the evaporation chamber.Heating coil is composed of three to five rows of circular stainless steel pipe, the heating steam within the space of coil, material liquid is heated in a multipolar pump and hydraulic ejector working under low temperature boiling evaporation,evaporation (secondary steam) by the separator separating secondary steam by hydraulic injector in multistage pump discharge under the action of condensation, and form a vacuum evaporation chamber, reduce the evaporation temperature, raised the speed of the evaporation, hydraulic ejector with multi-stage pump, through the pump pressure cooling water pressure into the nozzle, the formation of high speed jet formation of low pressure area in the mixing chamber, and inhalation of secondary steam and condensate together via diffusion tube discharge to water tank, part of the mixed waterIt can also be reused.
Product Paramenters
Specification | LJN500 | LJN1000 | LJN1500 | LJN2000 | LJN3000 | LJN5000 | LJN6000 | LJN8000 |
Steam pressure | 0.1-0.25 | 0.1-0.25 | 0.1-0.25 | 0.1-0.25 | 0.1-0.25 | 0.1-0.25 | 0.1-0.25 | 0.1-0.25 |
Steam consumption(KG/H) | 185 | 370 | 555 | 740 | 1110 | 1850 | 2220 | 2960 |
Circulating water consumption(T/H) | 5 | 10 | 13 | 15 | 18 | 25 | 30 | 40 |
Outline dimension (Length * width * height) ( m ) | 7.08*0.9*3.5 | 7.68*1.0*4 | 8.38*1.1*4.6 | 8.89*1.1*4.6 | 9.50*1.3*4.9 | 10.2*1.4*5.3 | 10.8*1.5*5.8 | 11.5*1.6*5.8 |
Vauum degree(Mpa) | Evaporation temperature(°C) | |
One effect | 0.048-0.057 | 80-85 |
Dual effrct | 0.031-0.038 | 70-75 |
Three effect | 0.019-0.025 | 60-65 |
Company Profile
Certifications
FAQ
Q1: who are we?
A1: We are a factory based in CN , Zhejiang , Wenzhou, No. 420 Binhai 23rd Road, Binhai Park, Economic Technological Development
Zone, We are always welcome your visit.
Q2: How can we guarantee quality?
A2: We can provide the whole production process to you by video or live stream, we also have International Certification like CE,
ISO9001, etc
Q3: What kind of products can extractor process?
A3: All kinds of liquid material.
Q4: How to ship extractor?
A4: Flat Rack+container
Q5: What is the delivery time?
A5: 45 days
Q6: What is the after-sales service type?
A6: Engineers onsite to guide installation, commissioning and training
Q7: What can you buy from us?
A7: Extractor, concentrator, evaporator, vacuum belt dryer and other stainless steel products.
We can customize this equipment to meet your required specifications. Do not hesitate to contact us with any questions.
A1: We are a factory based in CN , Zhejiang , Wenzhou, No. 420 Binhai 23rd Road, Binhai Park, Economic Technological Development
Zone, We are always welcome your visit.
Q2: How can we guarantee quality?
A2: We can provide the whole production process to you by video or live stream, we also have International Certification like CE,
ISO9001, etc
Q3: What kind of products can extractor process?
A3: All kinds of liquid material.
Q4: How to ship extractor?
A4: Flat Rack+container
Q5: What is the delivery time?
A5: 45 days
Q6: What is the after-sales service type?
A6: Engineers onsite to guide installation, commissioning and training
Q7: What can you buy from us?
A7: Extractor, concentrator, evaporator, vacuum belt dryer and other stainless steel products.
We can customize this equipment to meet your required specifications. Do not hesitate to contact us with any questions.
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