Small Mini 25mm Single Screw Extruder Laboratory Extrusion Machine
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- Supplier: Dongguan Songhu Plastic Machinery Corp.
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Product Overview
Description
Product Introduction
1. Machine Introduction Of Small Mini 25mm Single Screw Extruder Laboratory Extrusion Machine
A Mini Lab filament extrusion line is a compact and smaller-scale version of a filament extrusion line. It is designed for laboratory or research purposes, allowing users to produce small quantities of filaments for testing, prototyping, or experimental purposes.
2. Machine Features
Compact Size: Mini Lab Extrusion Machinery is designed to be compact and space-saving, making them ideal for laboratory settings where space may be limited. They are smaller in size compared to industrial-scale extrusion lines.
Versatile Material Compatibility: Lab Filament Extruders are typically designed to handle a wide range of materials, including various types of plastics such as ABS, PLA, PETG, and more. This allows researchers to experiment with different materials and formulations.
Ease of Use: Lab 3D Filament Machines are often designed with user-friendly interfaces and intuitive controls. They are intended to be accessible to researchers and operators who may not have extensive extrusion experience.
Adjustable Parameters: Laboratory Extrusion Lines provide the ability to adjust key parameters such as temperature, screw speed, cooling rate, and filament diameter. This allows researchers to fine-tune the extrusion process and explore the effects of different parameters on filament properties.
Easy Maintenance: 3D Filament Lab Extruders are designed for ease of maintenance. They often have accessible components and quick-change features that facilitate cleaning, die changes, and troubleshooting.
Cost-Effective: Mini Lab Filament Production Lines are generally more cost-effective compared to larger industrial-scale lines. They offer a lower entry cost for researchers and institutions interested in exploring filament production without significant financial investment.
3. Component of Small Mini 25mm Single Screw Extruder Laboratory Extrusion Machine
No. | Equipment Name | Quantity | Remark |
1 | Single Screw Extruder | 1 SET | 12kg drying hopper |
2 | High Precision Extrusion Mould | 1 SET | S316 Mould |
3 | Heat And Cold Water Tank | 1 SET | Stainless Steel |
4 | Laser Diameter Measuring Instrument | 1 SET | laser measurement |
5 | Haul-Off Machine | 1 SET | 600 mm belt |
6 | Automatic Winder | 1 SET | meter counter |
4. Main Technical Parameters Of Small Mini 25mm Single Screw Extruder Laboratory Extrusion Machine
Voltage | 380V/50HZ | Raw Material | ABS, PLA, PETG, etc |
Screw Diameter | 25 mm | L/D | 25:1 |
Extrusion Capacity | 1-2 kg/h | Mould Material | S316 |
5. Machine Details Of Small Mini 25mm Single Screw Extruder Laboratory Extrusion Machine
5.1 Single Screw Extruder
The Mini Lab extrusion line features a smaller-scale extruder compared to industrial-scale systems. It consists of a heated barrel, a screw mechanism, and a motor. The extruder melts and conveys the plastic material forward to create the filament.
Screw Diameter: 25mm
L/D: 25:1
Screw Material: 38CrMoAl
Motor Power: 2.2 KW
Output: 1-2kg per hour
5.2 High Precision Extrusion Mould
The Mini Lab line extrusion line is equipped with a die, which determines the final diameter and shape of the filament. The die size can be adjusted based on the desired filament specifications.
Mould Material: 38CrMoAl
Diameter: 1.75 mm, 2.85 mm, 3.0 mm
5.3 Heat And Cold Water Tank
This section includes a heat bath or cooling bath to gradually cool down the extruded filament and solidify it.
The heat water tank is the first tank in the cooling process, which acts as a buffer between the hot extruded filament and the subsequent cooling stages, preventing sudden temperature changes and allowing for gradual cooling.
The cold water tank follows the heat water tank. It contains chilled or cold water to rapidly cool down the filament and solidify it. The cold water tank helps set the physical properties of the filament, including its dimensional accuracy, strength, and flexibility.
Water Tank Material: stainless steel
Mechanical Structure: 2 sections, heat tank and cold tank
5.4 Laser Diameter Measuring Instrument
It is a device used to measure and monitor the diameter of the extruded filament in real time. It utilizes laser technology to provide accurate and non-contact measurements of the filament diameter during the production process.
5.5 Haul-Off Machine
Once the filament has cooled and solidified, it is pulled from the extrusion line using a haul-off machine.
It provides controlled pulling force and maintaining the desired filament dimensions, consistency, and alignment during the extrusion process.
5.6 Automatic Winder
Finally, the filament need to be wound onto a plastic spool.
A Winder is used to wind the extruded filament onto spools in a controlled and orderly manner. The filament winder ensures proper tension, alignment and layering of the filament as it is being wound, resulting in neatly wound and ready-to-use filament spools.
6. Final Product
3D Printer Filament
Our Company
Songhu focuses on the R&D, production and sales of 3D printer filament extrusion line, and is committed to providing customers with first-class plastic extrusion equipment and extrusion solutions;
Our Advantages:
1. Rich experience in extrusion equipment design and manufacturing: After more than ten years of technological innovation and industry precipitation, we have mastered advanced extrusion equipment design and manufacturing processes, and enjoy a high reputation in the industry.
2. Rich industry resources: Songhu has rich industry resources, and can provide you with raw material selection, mold design and manufacturing, extrusion equipment design and manufacturing, and other industry-related consulting, suggestions, and other supporting services.
3. Perfect after-sales service: Songhu has always attached importance to customer experience, we have a strong after-sales team, including after-sales customer service, after-sales engineers. We can quickly and efficiently solve all kinds of problems you may encounter during the use of equipment.
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