Small Scale Opc Ppc Cement Plant Complete Equipment Portland Cement Clinker Production Line Manufacturer
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- Supplier: Henan Zhengzhou Mining Machinery Co. Ltd.
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Product Overview
Description
Small Scale Opc Ppc Cement Plant Complete Equipment Portland Cement Clinker Production Line Manufacturer
Products Description
Introduce of cement production line
The design of cement production line uses the most advanced five-stage suspension preheater, RSP/F decomposing furnace and cement rotary kiln. The centralized control technology will be also used in computer automation system. We are committed to offer you a perfect cement plant solution with advanced process technology and excellent facilities. All technological indexes are approvable in your local industry criteria
The advantages of cement production line
1.Limestone Homogenization Silo: Simple device, economically, Little Floor Space
2.Low Power Consumption in Raw Material Homogenizing System
3.Convenient Feeding System
2.Low Power Consumption in Raw Material Homogenizing System
3.Convenient Feeding System
4.Dust collection system
5.The most Advanced RSP/F Decomposing Furnace
6.Anti-blocking Measure of Preheating System
7.Large Kiln Hood
60 tons per hour design example
No | Product | Model | Main Parameters |
1 | Limestone Crusher | PE600x900 Jaw Crusher | Feed Size: ≤630mm |
Discharge Granularity: 65~160mm | |||
Output: 65~190t/h | |||
Installed Power: 110kW | |||
Hammer Crusher | PCH1010 | Output: 160~200t/h; | |
Installed Power: 90kW | |||
2 | Raw Material Vertical Roller Mill | GRMR22.31 | Output: 60~70t/h |
Installed Power: 550kW | |||
3 | Coal Vertical Roller Mill | GRMC12.21 | Output: 5t/h |
Installed Power: 110kW | |||
Feeding Raw Coal Moisture: ≤8% | |||
Feed Size: ≤25mm | |||
Moisture of Discharging Pulverized Coal: <1% | |||
Finished Product Granularity: 4-6%(0.08 Sieve Screen Residue) | |||
4 | High Temperature Fan at Kiln Tail | 2083S.I·BB50 | Air Quantity: 168000-170000m3/h |
Total Pressure: 7840Pa | |||
Motor Power: 560 kW | |||
5 | Electrostatic Precipitator at Kiln Tail | BS780 20/10/3 x 7/0. 4 | Processed Air Quantity: 176000m3/h |
Dust-collection Efficiency: 99.9800 | |||
6 | Preheating and Decomposition System at Kiln Tail | Preheater: | |
C1: 2-3400mm | |||
C2: 4500mm | |||
C3: 4500mm | |||
C4, C5: 4800mm | |||
Calciner: Model RSP/F | |||
System Resistance: <4905Pa | |||
7 | Rotary Kiln | 3 X 48m | Rotating Speed: 0.69: 6-3.48r/min |
Production Capacity: ≥30t/h | |||
Motor Power: 100kW | |||
8 | Horizontal Pushing Grate Cooler | B2.13 X 13.5 m | Effective Area of Grate Bed: 27. 3m2 |
Discharge Temperature: ≤120°C | |||
Capacity: 700~750t/d | |||
Feeding Raw Coal Moisture: ≤8% | |||
Feed Size: ≤25mm | |||
9 | Cement Vertical Roller Mill | GRMS/K 30.41 (2+2) | Production Capacity: 45~55t/h |
Installed Power: 1250kW | |||
10 | Four Nozzles Fixed Packing Machine | 4BBX(SG) | Capacity: 60t/h |
Weighing Error of per Bag: 50±0.4kg (Ratio of Bulk Cement is 40% ) | |||
The working principle of small cement production line
1. Raw Mill Section :
All the raw materials should be of less than 25 mm size. If the size of the raw material is bigger than 25 mm, It has to be crushed through a crusher and Hammer Mill. All the materials are crushed stored in the storage yards through belt conveyors.
Now, the raw materials are taken as per their required percentage with the help of a weigh belts( Control by PLC ).The measured materials is went to feed belt conveyor and after that shifted to a feed hopper through elevator .The feed of material is controlled with the help if ratchet Feeder/Table feeder.
All the raw materials should be of less than 25 mm size. If the size of the raw material is bigger than 25 mm, It has to be crushed through a crusher and Hammer Mill. All the materials are crushed stored in the storage yards through belt conveyors.
Now, the raw materials are taken as per their required percentage with the help of a weigh belts( Control by PLC ).The measured materials is went to feed belt conveyor and after that shifted to a feed hopper through elevator .The feed of material is controlled with the help if ratchet Feeder/Table feeder.
2. kiln Section :
From Surge silo the mixed raw materials are taken to Nodulizer with the help of a screw conveyor.Then water is sprayed on the mix (10%) to make nodules with the help of nodulizer. These nodules are fed into the kiln through feed chute for burning and Fusion. The temperature goes up to 1350OC in the burning zone. The material travels very slowly in the kiln. All the material get fused here. After passing through the burning zone the material starts cooling slowly. The Clinkerisation starts and the clinker finally comes out of the kiln.
From Surge silo the mixed raw materials are taken to Nodulizer with the help of a screw conveyor.Then water is sprayed on the mix (10%) to make nodules with the help of nodulizer. These nodules are fed into the kiln through feed chute for burning and Fusion. The temperature goes up to 1350OC in the burning zone. The material travels very slowly in the kiln. All the material get fused here. After passing through the burning zone the material starts cooling slowly. The Clinkerisation starts and the clinker finally comes out of the kiln.
3. Clinker Grinding Section :
The clinker so obtained is crushed to make its size less than 25 mm. The crushers/Roller crusher are used to crush the clinker. The Gypsum is used as an additive. Both material crushed together and went into feed hoppers through elevator. They are collected through the feeders provided below the feed hoppers. The clinker and gypsum are mixed in certain ratios (5%). So, the weigh belt is used to weigh the ingredients for mixing. A modern electronic weighing & control system may also be used to weigh and measure the ingredients The ratchet/Tables feeder is used to control the feed in the mill and control the fineness of the Cement.
The clinker so obtained is crushed to make its size less than 25 mm. The crushers/Roller crusher are used to crush the clinker. The Gypsum is used as an additive. Both material crushed together and went into feed hoppers through elevator. They are collected through the feeders provided below the feed hoppers. The clinker and gypsum are mixed in certain ratios (5%). So, the weigh belt is used to weigh the ingredients for mixing. A modern electronic weighing & control system may also be used to weigh and measure the ingredients The ratchet/Tables feeder is used to control the feed in the mill and control the fineness of the Cement.
Our Service
1. Excellent installation team or installation service for you;
2. Provide you with operating and training services;
3. Help with the equipment commissioning and solve problems in trial operation;
4. Check before acceptance of single equipment or whole production line;
5. Service items including follow-up visit, customer satisfaction surveys and so on;
6. Timely provide you with necessary accessories after acceptance;
7. Provide you with warranty services of repair, replacement and refund if conditions are fulfilled.
8. Help you solve other problems.
2. Provide you with operating and training services;
3. Help with the equipment commissioning and solve problems in trial operation;
4. Check before acceptance of single equipment or whole production line;
5. Service items including follow-up visit, customer satisfaction surveys and so on;
6. Timely provide you with necessary accessories after acceptance;
7. Provide you with warranty services of repair, replacement and refund if conditions are fulfilled.
8. Help you solve other problems.
Why Choose Us
Henan Zhengzhou Mining Machinery Co., Ltd. was founded in 1956, area of 70000 square meters, plant construction area of 40000 square meters with six modern workshops, two heavy machinery workshops, one Municipal Technology Center and more than 260 sets of machining, assembling, welding and other equipments.
Henan Zhengzhou Mining Machinery Co., Ltd has become an integrated modern enterprise with scientific research, design, development, manufacturing, sales, installation, commissioning and training services.
Henan Zhengzhou Mining Machinery Co., Ltd has become an integrated modern enterprise with scientific research, design, development, manufacturing, sales, installation, commissioning and training services.
Over 65 Years Mining Equipment Manufacturing Experience
Our customer are from more than 130 countries
Our engineers provide technical support on customer site
Get solution design and price list for you project,contact us now !
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