Automatic Gummies Capsule Softgel Packing Candy Desiccant Tablet Counting Plastic Bottling Capping And Labeling Machine
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- Supplier: Foshan Xingle Machinery Equipment Co. Ltd.
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Product Overview
Description
High quality Tablet Candy Counting Capping Bottling Production Line
1.Wide applicability. With our original anti-dust technology, it can be used for tablets( including abnormal tablets), capsules, gels( including abnormal gels,transparent gels and opaque gels) pearls and most kind of tabloids.
2.High-intelligentce: intelligent design of each machine with interactive operating multi-language panel. Can save 10~20 kinds of different operating parameters and easy to load for different products. Self-diagnose ,displays errors and make alarms. Well cooperation between each machine and in the whole line.
3.High efficiency. Take purposed to operate, easy to operate, to adjust, to clean and to maintain. Low working cost, low maintain cost. 3 workers will be enough to operate.
4.Small in size ( inner packing room30㎡max) and low cost in power.
5. Control system: adopting PLC and touch screen control.
2.High-intelligentce: intelligent design of each machine with interactive operating multi-language panel. Can save 10~20 kinds of different operating parameters and easy to load for different products. Self-diagnose ,displays errors and make alarms. Well cooperation between each machine and in the whole line.
3.High efficiency. Take purposed to operate, easy to operate, to adjust, to clean and to maintain. Low working cost, low maintain cost. 3 workers will be enough to operate.
4.Small in size ( inner packing room30㎡max) and low cost in power.
5. Control system: adopting PLC and touch screen control.
Applicable for | compatible with 00-5# capsules, soft capsules, Φ5.5-12 plain tablets, special-shaped tablets, sugar-coated tablets, etc. | |||||
Loading range | 2-9999 pcs Adjustable | |||||
Voltage | AC220V,50Hz | |||||
Power | 6kw | 5kw | 5kw | |||
Production capacity | 60-120 Bottle/min 25000-50000 bottles/shift ( In 7 hours ) | 40-80 Bottle/min 16000-33000 bottles/shift ( In 7 hours ) | 20-40 Bottle/min 8000-16000 bottles/shift ( In 7 hours ) | |||
It is related to the type and size of tablets, the specifications of tablets bottles and the volume of bottles | ||||||
First Station:Bottle Unscrambler
working principle:
The motor is driven by gear to drive the vase tray. The bottle in the bottle bucket rotates from the bottom of the bottle tray to the top of the bottle tray through the semicircle groove of the bottle tray. The bottle in the semicircle groove goes through the bottle turning plate of the bottle sorting mechanism to automatically turn the bottle with the mouth down and the bottom up to complete the bottle sorting. Adjust the speed between the bin and the de-bottling bin, so that a certain number of bottles are kept in the bin for de-bottling.
Main feature:
Main feature:
1.This machine is a mechanical and electrical integration equipment, easy to operate, simple maintenance, reliable
operation.
2.Thedevice shall be equipped with quantitative control and detection of bottle discharge and excessive overload protection devices.
3.The frame and the barrel are made of high quality stainless steel materials, beautiful appearance, in line with the requirements of GMP.
4. Without blowing the bottle with air source, the use of automatic reverse bottle mechanism, and equipped with bottle collection device.
Main Parameter:
operation.
2.Thedevice shall be equipped with quantitative control and detection of bottle discharge and excessive overload protection devices.
3.The frame and the barrel are made of high quality stainless steel materials, beautiful appearance, in line with the requirements of GMP.
4. Without blowing the bottle with air source, the use of automatic reverse bottle mechanism, and equipped with bottle collection device.
Main Parameter:
Product Name | XL-A160 Unscramble bottle machine |
Model | XL-A160 |
Applicable bottle type: | 46 |
Production capacity | 20 ~ 120 bottles/minute |
Power supply and power | AC220V 50Hz 0.25kw |
Dimensions | 1200×1150×1300mm |
Machine Weight (kg) | 120 kg |
Second Station:Tablet Count Machine
Title goes here.
Main feature:
(1) Strong compatibility, can be solid preparations or solid particles for counting bottling;
(2) Vibration blanking: 16-channel vibration uniform blanking, unique patent plate turning and packaging mechanism blanking and discharging uniform and stable, no damage;
(3) Anti-high dust: the company's original anti-high dust photoelectric sensing technology, in the case of high dust can work stably;
(4) Accurate counting: photoelectric sensor automatic counting, bottling error is less than the national standard;
(5) Special structure of the leakage mouth, can prevent blocking , small mouth of the bottle can also be fast bottling;
(6)High degree of intelligence, with no bottle no count, fault self-test and other detection alarm control functions;
(7) Complete set of functions: lack of bottle photoelectric sensor automatic detection, automatic shutdown;
(8) Simple operation: intelligent design, a variety of operating parameters according to the need to set;
(9) Easy maintenance: operators only need simple training to operate, disassembly, cleaning, replacement of parts is simple and convenient, without tools;
(10) Sealed and dustproof: dust removal box is equipped to reduce dust pollution (optional);
(11) Lifting function: with lifting function, suitable for various height bottles.
(2) Vibration blanking: 16-channel vibration uniform blanking, unique patent plate turning and packaging mechanism blanking and discharging uniform and stable, no damage;
(3) Anti-high dust: the company's original anti-high dust photoelectric sensing technology, in the case of high dust can work stably;
(4) Accurate counting: photoelectric sensor automatic counting, bottling error is less than the national standard;
(5) Special structure of the leakage mouth, can prevent blocking , small mouth of the bottle can also be fast bottling;
(6)High degree of intelligence, with no bottle no count, fault self-test and other detection alarm control functions;
(7) Complete set of functions: lack of bottle photoelectric sensor automatic detection, automatic shutdown;
(8) Simple operation: intelligent design, a variety of operating parameters according to the need to set;
(9) Easy maintenance: operators only need simple training to operate, disassembly, cleaning, replacement of parts is simple and convenient, without tools;
(10) Sealed and dustproof: dust removal box is equipped to reduce dust pollution (optional);
(11) Lifting function: with lifting function, suitable for various height bottles.
Main Parameter:
Machine Model | 8 Channel | 12 Channel | 16 Channel | 24 Channel | |||
Applicable material | Φ5.5~20mm tablets, 00~5# hard and soft capsules | ||||||
Power | 0.6kw | 0.6kw | 1.2kw | 1.5kw | |||
Speed | 30 bottles/min | 40 bottles/min | 80 bottles/min | 90 bottles/min | |||
Dimension(mm) | 1200*1280*1560 | 1360*1650*1650 | 1600*1400*1560 | 2000*1600*1680 | |||
Weight | 300Kg | 490Kg | 640Kg | 690Kg | |||
Third Station:Automatic Desiccant Inserting Machine
Main feature:
1.Strong compatibility, suitable for round, oblate, square and flat square bottles of various specifications and materials.
2.Desiccant bags with colored or colorless labels;
3. Prerelease desiccant belt design is adopted to avoid uneven bag delivery and ensure the accuracy of bag length control.
4.The bag placement adopts the desiccant bag thickness adaptive design to avoid the occurrence of bag breakage during the conveying process.
5.High durable blade, accurate and reliable cutting, and will not cut the desiccant bag;
6. It has multiple monitoring and alarm control functions such as no bottle not working, fault self-checking, desiccant bag not entering the bottle, etc., to ensure the continuity of equipment operation and the accuracy of desiccant bag insertion;
7. Fully automatic operation, intelligent joint control with the upper and lower processes, good coordination, no need for specialpersonnel to operate, saving labor;
8. The photoelectric sensor element is made in Taiwan, which is stable and durable.
2.Desiccant bags with colored or colorless labels;
3. Prerelease desiccant belt design is adopted to avoid uneven bag delivery and ensure the accuracy of bag length control.
4.The bag placement adopts the desiccant bag thickness adaptive design to avoid the occurrence of bag breakage during the conveying process.
5.High durable blade, accurate and reliable cutting, and will not cut the desiccant bag;
6. It has multiple monitoring and alarm control functions such as no bottle not working, fault self-checking, desiccant bag not entering the bottle, etc., to ensure the continuity of equipment operation and the accuracy of desiccant bag insertion;
7. Fully automatic operation, intelligent joint control with the upper and lower processes, good coordination, no need for specialpersonnel to operate, saving labor;
8. The photoelectric sensor element is made in Taiwan, which is stable and durable.
Main Parameter:
Product Name | Automatic desiccant stuffing machine |
Model | XL-C120 |
Applicable bottle type | Round, oblate, square, flat square bottle |
Desiccant bag | Disc-shaped desiccant bag, the specific size is determined by the bottle size |
Capacity | 50~120 Bottle/min |
Power supply and consumption | AC220V 50Hz 0.5kw |
Air supply | 0.6Mpa |
Size | 1600×750×1780mm |
Weight | 180kg |
Fourth Station:Capping Machine
Main feature:
1. Strong compatibility, suitable for various cap and bottle types;
2. A pair of cap dropping and capping devices are suitable for bottle caps of various specifications;
3. The capping torque is controlled to ensure the quality of capping (optional);
4. Swing type capping wheel, more suitable capping force, greatly reducing the wear of capping wheel;
5. It has multiple inspection and alarm control functions such as no bottle, no lid, no crooked lid, reverse lid, no aluminum foil detection and rejection, and fault self-check to ensure continuity and accuracy;
6. Fully automatic operation, intelligent joint control with upper and lower processes, good coordination, no special operation, labor saving.
2. A pair of cap dropping and capping devices are suitable for bottle caps of various specifications;
3. The capping torque is controlled to ensure the quality of capping (optional);
4. Swing type capping wheel, more suitable capping force, greatly reducing the wear of capping wheel;
5. It has multiple inspection and alarm control functions such as no bottle, no lid, no crooked lid, reverse lid, no aluminum foil detection and rejection, and fault self-check to ensure continuity and accuracy;
6. Fully automatic operation, intelligent joint control with upper and lower processes, good coordination, no special operation, labor saving.
Main Parameter:
Product Name | Automatic Bottle Capping Machine |
Model | XL-XG03 |
Applicable bottle type | 20~500ml Round, oblate, square, flat square bottle |
Production capacity | 50~120 Bottle/min |
Power supply and consumption | AC220V 50Hz1.8kw |
Air supply | 0.6Mpa |
Size | 21850×600×1560mm |
Weight | 600kg |
Fifth Station:Water-cooled Sealing Machine
Main feature:
The induction sealing machine is a non-contact processing process. The container to be sealed is operated by the conveyor belt at a constant speed, and the electromagnetic field generated by the induction heating head is used to make the metal objects passing through the magnetic field magnetically induced, and the electromagnetic field is generated by the induction heating head. Heat to the required temperature in a very short time. Since the contents of the container are not induced by the magnetic field, only the aluminum foil with the food-grade inert sealing film in the bottle cap can act on the magnetic field. Part of it dissolves immediately and binds to the mouth of the bottle, thus achieving the purpose of sealing.
This procedure is suitable for the containment of most items that need to be protected from contamination. For example, chemicals such as food, beverages, pesticides and petroleum, in addition to effectively protecting the products, can also avoid overturning, spilling, squeezing and spilling, or malicious attempts to put other items and damage. In addition, electromagnetic induction reduces the cost of the sealing machine. Reduce management costs and other advantages.
This procedure is suitable for the containment of most items that need to be protected from contamination. For example, chemicals such as food, beverages, pesticides and petroleum, in addition to effectively protecting the products, can also avoid overturning, spilling, squeezing and spilling, or malicious attempts to put other items and damage. In addition, electromagnetic induction reduces the cost of the sealing machine. Reduce management costs and other advantages.
Main Parameter:
Specification/ Model | XL-220S |
Output Power | 2000W-4000W |
Output voltage | single-phase220V,50or 60HZ |
Maximum current | 16A |
Conveyor belt speed | up to 15 m/min |
Cooling method | water-cooled |
Oscillating element | MOS-FET |
Seal diameter | Min 10mm-Max 150mm(Specially made according to the sealing range) |
Use height | Minimum 20mm - Maximum 120mm |
Vibration components | Import from America IGBT/MOS-FET |
Induction frequency | 30-80KHz |
Equipment weight | About 60KG |
Equipment size | Main engine:650x400x1440mm |
Induction head:650x160x300mm | |
Whole machine:650x740x1440mm | |
Conveyor:1800x130x800mm | |
With no foil rejection system |
Sixth Station:Labeling Machine
Product description
XL-A vertical round bottle self-adhesive labeling machine is designed to achieve rationalized production goals. The labeling process is automated, the operation is simple, the production speed is fast, and the labeling position is uniform, beautiful and neat; it is suitable for labeling circular containers in the chemical,food and other industries, and can be used for full-circle labeling and semi-circular labeling. Optional color matching tape printer and inkjet printer, labeling can print production batch number, production date and other information at the same time. Realize the integration of labeling and coding, reduce packaging processes and improve production efficiency.
work process:
Manually place the pasted products (connection or bottle unscrambler turntable) -> the products are automatically corrected and transported separately -> product inspection -> product labeling -> collect the labelled products (go to the next process) -> take away the products.
working principle:
After the bottle enters the conveyor belt of the labeling machine, it is fed to the labeling machine at a constant speed. The fixing device on the machine will separate the objects to be attached by a fixed distance and push the objects to advance along the direction of the conveyor belt. . Through the system (drive wheel, labeling wheel, reel), the drive wheel intermittently drags the label tape to move, the label is pulled out from the reel, and pasted on the object through the labeling device.
Equipment advantages:
1. The adjustment is simple. It is equipped with front and rear, left and right and up and down directions, plane inclination and vertical plane inclination adjustment seats. There is no dead angle when switching between different bottle shapes, which meets the requirements of GMP production;
2. Automatic bottle separation, effectively eliminating the unsmooth bottle separation caused by the error of the bottle itself,and improving the stability;
3. With automatic shutdown function, production counting function, power saving function (when there is no production within the set time, the equipment will automatically turn to power saving standby state), production number setting prompt function,parameter setting protection function (parameter setting is managed by authority ) to facilitate production management;
4. Powerful functions, color touch screen control, optional operation interface in Chinese and English, convenient and
intuitive, powerful data memory function, can store 50 sets of labeling parameters, with production counting function, power saving function, production number setting prompt function, parameter setting The protection function is convenient for production management, and the labeling of different products can be switched with one key, without repeated debugging, which is simple and fast; and has a complete fault prompt and help function;
5. High stability, the target and object sensors are imported first-line brands, with high detection sensitivity, stable
performance, and durability; the stable and durable base and various parts are standardized and modular design with
completeinterchangeability , 24-hour operation to ensure safety and stability.
6. Safe and hygienic, the chassis is made of stainless steel SUS304 material and T6 aluminum alloy, which will never rust and conform to GMP excellent manufacturing standards;
Optional features and parts:
1. Coding machine: Thermal coding machine prints the production date, expiration date, production batch number, etc. Coding and labeling are synchronized to improve production efficiency.
2. Inkjet printer: It can be matched with mainstream inkjet printers on the market, and can be used for inkjet printing at thedesignated position of the label, which is perfectly combined with the labeling machine.
3. Universal sensor: ordinary sensors cannot detect transparent labels, so special electric eyes imported from Germany must be used.
4. Reader: Read QR code, barcode and other information to facilitate the establishment of a product database for product traceability.
work process:
Manually place the pasted products (connection or bottle unscrambler turntable) -> the products are automatically corrected and transported separately -> product inspection -> product labeling -> collect the labelled products (go to the next process) -> take away the products.
working principle:
After the bottle enters the conveyor belt of the labeling machine, it is fed to the labeling machine at a constant speed. The fixing device on the machine will separate the objects to be attached by a fixed distance and push the objects to advance along the direction of the conveyor belt. . Through the system (drive wheel, labeling wheel, reel), the drive wheel intermittently drags the label tape to move, the label is pulled out from the reel, and pasted on the object through the labeling device.
Equipment advantages:
1. The adjustment is simple. It is equipped with front and rear, left and right and up and down directions, plane inclination and vertical plane inclination adjustment seats. There is no dead angle when switching between different bottle shapes, which meets the requirements of GMP production;
2. Automatic bottle separation, effectively eliminating the unsmooth bottle separation caused by the error of the bottle itself,and improving the stability;
3. With automatic shutdown function, production counting function, power saving function (when there is no production within the set time, the equipment will automatically turn to power saving standby state), production number setting prompt function,parameter setting protection function (parameter setting is managed by authority ) to facilitate production management;
4. Powerful functions, color touch screen control, optional operation interface in Chinese and English, convenient and
intuitive, powerful data memory function, can store 50 sets of labeling parameters, with production counting function, power saving function, production number setting prompt function, parameter setting The protection function is convenient for production management, and the labeling of different products can be switched with one key, without repeated debugging, which is simple and fast; and has a complete fault prompt and help function;
5. High stability, the target and object sensors are imported first-line brands, with high detection sensitivity, stable
performance, and durability; the stable and durable base and various parts are standardized and modular design with
completeinterchangeability , 24-hour operation to ensure safety and stability.
6. Safe and hygienic, the chassis is made of stainless steel SUS304 material and T6 aluminum alloy, which will never rust and conform to GMP excellent manufacturing standards;
Optional features and parts:
1. Coding machine: Thermal coding machine prints the production date, expiration date, production batch number, etc. Coding and labeling are synchronized to improve production efficiency.
2. Inkjet printer: It can be matched with mainstream inkjet printers on the market, and can be used for inkjet printing at thedesignated position of the label, which is perfectly combined with the labeling machine.
3. Universal sensor: ordinary sensors cannot detect transparent labels, so special electric eyes imported from Germany must be used.
4. Reader: Read QR code, barcode and other information to facilitate the establishment of a product database for product traceability.
Main Parameter:
Voltage specification | AC220V 50/60HZ |
Power consumption | 980W |
Labeling speed | 40-200Bottles/min (speed adjustable, depending on object size and label length) |
Labeling accuracy | +1mm (depending on product characteristics, hardness and roundness) |
bottle diameter | 25-120mm |
object range | Height 20mm~~300mm (can be customized according to customer requirements) |
Label Specifications | Height 10mm~~150mm Length 15~~300mm (special specifications can be customized) |
Inner diameter of paper roll | Φ76mm Outer diameter of paper roll: Φ300 (maximum) |
weight | 200KG |
Package dimensions | 1950X1100X1300mm |
Belt width | Can be customized according to the diameter of the sample bottle provided by the customer |
Foshan Xingle Machinery Equipment Co., Ltd.is a company with development potential located in Foshan City, Guang dong Province. We are engaging in all kinds of machine including of blister packaging machines, liquid packaging machines, tube filling Sealing machine, oral liquid filling machine, coating machine, mixing machine,pulverizer ,mixing tank ,vial washing machine, ampoule filling and sealing machine etc. At present, our company's products have been exported to all over the world .The product quality is guaranteed, and the after-sales service ismore secure. Our products meet international standards such as GMP, and CGMP, aiming to provide customers with more high-quality machine products and services. Products are widely used in food, chemical and other industries.
The company adheres to the business philosophy of "good quality and good service", adheres to the principle of "customerspurchase high-quality and easy-to-use equipment", and brings more sincere and high-quality services to customers from the source.
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