Popular IGBT Induction Forging Machine Induction Heating Machine For Metal Forging

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Product Overview

Description



Popular IGBT Induction Forging Machine Indution Heating Machine For Metal Forging


Features


Features
A. Fast Heating: the quickest heating speed is less than 1 second, and the heating speed adjusting and control are available.
B. Widely Applicable: it can be used to heat various metal parts.
C. Low Power Consumption: compared with traditional heating method, the heat efficiency can be over 95%.
D. High Efficiency: can do 24 hours continuously working with comprehensive full load design.
E. Easy Operation: easy installation and operation, which can learn in only several minutes. It can be started to peform on
condition that water and power supply are available.
F. Environmental Friendly: free of noisy, exhaust gas and dust, so can provide a better working surroundings


Product Description




Heating Principle
How exactly does induction heating work?
It helps to have a basic understanding of the principles of electricity. When an alternating electrical current is applied to the primary of a transformer, an alternating magnetic field is created. According to Faraday's Law, if the secondary of the transformer is located within the magnetic field, an electric current will be induced.
In a basic induction heating setup shown in, a solid state RF power supply sends an AC current through an inductor (often a copper coil),and the part to be heated (the workpiece) is placed inside the inductor. The inductor serves as the transformer primary and the part to be heated becomes a short circuit secondary. When a metal part is placed within the inductor and enters the magnetic field, circulating eddy currents are induced within the part.




Technical Parameters


Model
WXM-35
Input power desire
3 phase 380V 50/60HZ
Max oscillate power
35KVA
Max input current
51A
Output voltage
70-520V
Output current
10-70A
Oscillate frequency
1-20KHZ
Cooling water desire (only heating power)
≥0.2MPa ≥4L/Min
Cooling water desire (heating power + furnace)
≥0.3MPa ≥10L/Min
Duty cycle
100% 40°C


Application


Medium Frequency Machine is mostly used for metal hot forging and melting because its low frequency.
Research has shown a relationship between the frequency of the alternating current and the heating depth of penetration: the higher the frequency, the shallower the heating in the part. Frequencies of 100 to 400 kHz produce relatively high-energy heat, ideal for quickly heating small parts or the surface/skin of larger parts. For deep, penetrating heat, longer heating cycles atlower frequencies of 5 to 30 kHz have been shown to be most effective.


Hot Forging




Melting




Recommend Products


Medium Frequency Induction Furnace
Medium frequency heating power is widely used for metal hot forging and melting because of it's lower frequency. Research has shown the higher the frequency, the shallower the heating in the part. So with meduim frequency machine, we have two kinds of derivative products
1. Induction Forging Furnace (with cylinder pushing system)
2. Induction Melting Furnace


Induction Forging Furnace
Induction Melting Furnace


Process Flow




Evaluation From Customer


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Service


1. One year warranty time and 24 hours online service
2. Within one year free warranty, any fault caused by non-artificial reason, any quality problem like design, manufacture or procedure occurs, Wangxin would provide free replacement parts.
3. Large inventory of spare parts ready for immediate delivery.
4. Customized design and induction heating solutions.
5. Welcome your engineers to come to factory accept maintenance training & trouble shooting guide.


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