1-Furnace mantle
The furnace shell is made of 4 mm steel plate, the furnace panel is 12 mm, and the furnace cover panel is 40 mm, steel plate welded on the furnace shell. Triangular rib plates are designed at the flanges of the bottom plate and the furnace shell mouth, and 100 channel steel support ribs are designed in the furnace shell to ensure the overall rigidity and tightness of the furnace.2-Furnace bottom
Furnace bottom refractory bricks are used for masonry, diatomite insulation bricks are laid on the lower layer of the bottom, light insulation bricks are laid on the middle layer, and heavy bricks are laid on the upper layer, so as to facilitate the load-bearing of workpieces, loading and unloading of workpieces and increase the tightness.
3-Furnace body
Furnace body adopting a fully refractory fiber structure, it has excellent energy-saving performance. Compared to brick resistance furnaces of the same specification, it can save about 30% energy and double the heating speed. The temperature resistance grade of refractory fiber is 1100 . The service life is much longer than that of brick furnaces.
4-Fiber material
The fibers are compressed into prefabricated blocks, with a service temperature of around 1300 . They are used for a long time under this process condition, with a linear shrinkage rate of less than 6%. The content of Al203 in the material is 45-50%, and Al203+SiO2 is greater than 96%. The normal unit weight is 110Kg/m3, and the compressed value is 200-230Kg/m3. (Fiber material standard, thickness 320mm)
5-Heating element
The heating element of electric furnace adopts HRE and is installed on both sides of the furnace, It adopts high temperature and high emissivity electrothermal alloy flat belt, low surface load (1.4W / cm2) and long service life design. The resistance belt is wound back and forth, and the special high-temperature corundum ceramic pendant is hung on the inner surface of the furnace and arranged around the furnace.
6-Vacuum system
It is composed of vacuum pump, vacuum valve, vacuum measuring instrument, pipeline, etc. Vacuum pump: water ring vacuum pump, X-10 type, 1 set of complete equipment, and 1 pipe union and rubber hose. Quick cooling in the furnace: it is composed of blower, air inlet valve, cold air dispersed air inlet pipe, hot air dispersed exhaust pipe and plug valve.
7-Stainless steel furnace tank
Stainless steel furnace tankThe tank body is welded from 321 stainless steel. The barrel thickness is 12 millimeters and the bottom thickness is 18mm . The sealing flange on the barrel is machined from 40mm thick carbon steel plate.The flange is sealed with silicone to ensure no air leakage during use and achieve a vacuum effect. The maximum operating temperature can reach 1000 , has high oxidation resistance.
8-Control system
9-inch touch screen, intelligent temperature control instrument with program section with overtemperature alarm function. The distribution of electric heating elements is divided into two temperature control zones according to the upper and lower bottom of the furnace, which are distributed in the furnace. The lead out rod of the electric heating element is locally led out in a centralized way, and a protective shield is set.