200kg/h Small fruit juice production line / vegetable juice processing line
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- Supplier: Shanghai Juyuan Auto-Tech Co. Ltd.
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Product Overview
Description
2T Per day Small fruit juice fruit jam production line
for Berry, Apricot, Pear, Mango, Pineapple, Passion Fruit, Apple
for Berry, Apricot, Pear, Mango, Pineapple, Passion Fruit, Apple
Processing line introduction
Raw material - Fresh FruitsRaw material capacity -200-500 kg/h fresh fruit
Working hours: 8hr or 16hr as per clients shift arrangement
Finished product - natural fruit juice (pulp or nectar)
-Jam/Syrup
Finished product - natural fruit juice (pulp or nectar)
-Jam/Syrup
- Fruit Slices
-Tomato Sauce
Packaging - Glass bottles with metal caps/- or glass jars with metal caps/- or small bags - or storage
(Configure and quote according to customer requirements)
Packaging - Glass bottles with metal caps/- or glass jars with metal caps/- or small bags - or storage
(Configure and quote according to customer requirements)
Design purpose:
This production line is designed specifically for all industries, cooperatives, and entrepreneurs who wish to install small
production lines for industrial fruit processing and production:
Natural fruit juice (NFC) pulp or nectar, Jam, Tomato puree, fruit syrup, candied fruit slices.
This production line is designed specifically for all industries, cooperatives, and entrepreneurs who wish to install small
production lines for industrial fruit processing and production:
Natural fruit juice (NFC) pulp or nectar, Jam, Tomato puree, fruit syrup, candied fruit slices.
Main sections :
1. Fruit receiving/Pre-washing/fruit cleaning
2. Sorting/ peeling and half cutting conveyor
3. Fruit crusher/juice extrcator/pulper
4. Transporting/pre-heating/cooking
5. Grinder/ reinfer
6. Dosing system /batch cooking/degasser
7. batch evaporating/vacuum concentration
8. bottles filling and capping
2. Sorting/ peeling and half cutting conveyor
3. Fruit crusher/juice extrcator/pulper
4. Transporting/pre-heating/cooking
5. Grinder/ reinfer
6. Dosing system /batch cooking/degasser
7. batch evaporating/vacuum concentration
8. bottles filling and capping
Fruit receiving and cleaning machine:
When this machine is working, root vegetables or ball fruits are placed on several specialized rollers that can be rolled, and in
the U-shaped hopper, the material contacts the rotating brush roller to generate surface friction. Clear water is sprayed from the
spray pipe to wash the material, thus achieving the purpose of cleaning.
The entire machine is made of high-strength SUS304 stainless steel material sandblasted, with a specially made nylon brush that
combines peeling and polishing. It is efficient, durable, and suitable for food processors to cooperate with automated production
lines.
the U-shaped hopper, the material contacts the rotating brush roller to generate surface friction. Clear water is sprayed from the
spray pipe to wash the material, thus achieving the purpose of cleaning.
The entire machine is made of high-strength SUS304 stainless steel material sandblasted, with a specially made nylon brush that
combines peeling and polishing. It is efficient, durable, and suitable for food processors to cooperate with automated production
lines.
Sorting/ peeling/ half cutting conveyor
Used for fruit selection, peeling, and cutting.
The conveyor that receives fruit from the previous machine has an adjustable speed. It can adjust height and has side
workstations. Including:
Horizontal fruit control and selection station: Each station has its own cleaning tank with a faucet connected to the main water
distribution system, supplied by the customer.
The conveyor is divided into two side sections for fruit selection, peeling, and cutting, with the middle section for selected,
peeled, or sliced fruits.
Material strips suitable for food processing.
Stop the system of excess unselected fruits in order to put them back into circulation and not waste.
Transportation system with electric rollers and crankshaft.
The conveyor that receives fruit from the previous machine has an adjustable speed. It can adjust height and has side
workstations. Including:
Horizontal fruit control and selection station: Each station has its own cleaning tank with a faucet connected to the main water
distribution system, supplied by the customer.
The conveyor is divided into two side sections for fruit selection, peeling, and cutting, with the middle section for selected,
peeled, or sliced fruits.
Material strips suitable for food processing.
Stop the system of excess unselected fruits in order to put them back into circulation and not waste.
Transportation system with electric rollers and crankshaft.
Fruit crusher/Pulper
This machine is mainly suitable for crushing and beating various fruits and vegetables, including bananas, kiwifruit, tomatoes,
apples, pears, tomatoes, strawberries, celery, ferns, etc. It is used to crush raw materials such as fruits and vegetables into
small diameter particles, facilitating the operation and use of the next process.
The entire machine consists of a feed hopper, side cover, body, spindle, bearing seat, motor, frame, discharge hopper, etc. During
operation, the motor is directly connected through a coupling to drive the spindle to rotate at a constant speed, and the spindle
is equipped with flying knives for high-speed rotation. The material is fed into the feed hopper by an elevator (or screw pump,
etc.) and is cut into pieces by high-speed rotating flying knives. Due to centrifugal force, the material falls into a separate
storage tank through a waist shaped mesh, and is then output to the next process by the feeding pump.
apples, pears, tomatoes, strawberries, celery, ferns, etc. It is used to crush raw materials such as fruits and vegetables into
small diameter particles, facilitating the operation and use of the next process.
The entire machine consists of a feed hopper, side cover, body, spindle, bearing seat, motor, frame, discharge hopper, etc. During
operation, the motor is directly connected through a coupling to drive the spindle to rotate at a constant speed, and the spindle
is equipped with flying knives for high-speed rotation. The material is fed into the feed hopper by an elevator (or screw pump,
etc.) and is cut into pieces by high-speed rotating flying knives. Due to centrifugal force, the material falls into a separate
storage tank through a waist shaped mesh, and is then output to the next process by the feeding pump.
Thick pump screw pump
Technical parameters:
1) All parts in contact with the product are made of 304 stainless steel material;
2) Comply with industry design standards;
3) Hygienic design;
4) Power: 1.5KW.
5)inlet diameter size:32mm;
6) outlet diameters size:25mm;
1) All parts in contact with the product are made of 304 stainless steel material;
2) Comply with industry design standards;
3) Hygienic design;
4) Power: 1.5KW.
5)inlet diameter size:32mm;
6) outlet diameters size:25mm;
Fruit pulp refining machine
This machine is used for the following operations:
Grind and extract fruit pulp, Refining.
The shredder can be fed directly from the strip or rotary mixer extractor, if used.
This machine is mainly used for processing seedless fruits or tomatoes. It consists of two main parts. In the first part, a series
of knives are installed on a rotating shaft to cut and chop fruits. In the second case, a series of metal trays push the pulp
against a perforated plate through centrifugal force, which functions to screen the product by blocking the fibers, surface layer,
and impurities that are individually removed. The refined juice is collected in a tray under the machine.
Grind and extract fruit pulp, Refining.
The shredder can be fed directly from the strip or rotary mixer extractor, if used.
This machine is mainly used for processing seedless fruits or tomatoes. It consists of two main parts. In the first part, a series
of knives are installed on a rotating shaft to cut and chop fruits. In the second case, a series of metal trays push the pulp
against a perforated plate through centrifugal force, which functions to screen the product by blocking the fibers, surface layer,
and impurities that are individually removed. The refined juice is collected in a tray under the machine.
Enzyme inhibitors (pre-heater)
Inhibitors allow for rapid increase in juice temperature to prevent enzymes
May damage the taste, resulting in consistency and stability of the product. The temperature can be controlled and adjusted from the electrical panel.
The product conveyed by a single pump placed at the bottom of the shredder tank enters the inhibitor composed of a tube to tube exchanger and is heated by steam. The final temperature is defined by the operator and adjusted by a temperature probe placed at
the end of the inhibitor. This controls the opening and closing of the steam injection valve.
May damage the taste, resulting in consistency and stability of the product. The temperature can be controlled and adjusted from the electrical panel.
The product conveyed by a single pump placed at the bottom of the shredder tank enters the inhibitor composed of a tube to tube exchanger and is heated by steam. The final temperature is defined by the operator and adjusted by a temperature probe placed at
the end of the inhibitor. This controls the opening and closing of the steam injection valve.
Mixing tank
Used for storing and adding ingredients to products. The main body is made of stainless steel SUS 304, with a vertical cylindrical
body. Equipped with an electric mixer and a door for introducing ingredients.
body. Equipped with an electric mixer and a door for introducing ingredients.
Vacuum concentrator for fruit jam products
This device is used for concentrating tomatoes, making syrup for canning or preparing jam. The maximum possible concentration of
tomato sauce is 20 ° Brix.
This unit consists of the following parts:
Cooking balls with steam heated hemispherical cavities: easy to maintain and can heat products without affecting quality.
The mixing shaft with Teflon tray scrapes the wall to ensure that there is no product embedded at the bottom of the heating.
Vacuum pump, allowing for operation at low temperatures and extracting non condensable gases to degass the product.
tomato sauce is 20 ° Brix.
This unit consists of the following parts:
Cooking balls with steam heated hemispherical cavities: easy to maintain and can heat products without affecting quality.
The mixing shaft with Teflon tray scrapes the wall to ensure that there is no product embedded at the bottom of the heating.
Vacuum pump, allowing for operation at low temperatures and extracting non condensable gases to degass the product.
Product Description
item | value |
Condition | New |
Applicable Industries | Manufacturing Plant, fruit farm |
Showroom Location | None |
Video outgoing-inspection | Provided |
Machinery Test Report | Not Available |
Marketing Type | Ordinary Product |
Warranty of core components | 1 Year |
Core Components | Bearing |
Model Number | JY-2TPD |
Brand Name | Juyuan |
Place of Origin | China |
Voltage | 220 -- 440 V |
Power | 3 -- 18KW |
Dimension(L*W*H) | Customized |
Weight | 3500KG |
Warranty | 1 Year |
Application fields | Snack food factory, Fruit processing plant, Vegetable processing plant, Beverage Factory, Seasoning plant |
Machinery Function | Fruit juicer |
Raw material | Fruit, Vegetables |
Output product name | bottle beverage/juice/jam |
Key Selling Points | Multifunctional |
Product name | small juice jam production line |
Capacity | 2tons per day |
Material | SUS304 |
Function | making juice, pump, jam |
Applicaiton | juice factory, jam plant |
Raw material | berry, Apricot, Pear, Mango, Pineapple, Passion Fruit, tomato |
Electric power | 240V 380V etc. |
Advantage | Multi-functional |
After-sales Service Provided | yes |
WhatsApp | +86-15901881353 |
Equipment characteristics
The production capacity of this production line is 2000 kilograms of fresh fruits per day or 250 kilograms per hour. The quality
and duration of the final product are guaranteed by the pasteurization process (including).
Due to its characteristics, this production line is suitable for both local small-scale agricultural product manufacturers and
schools and undergraduate programs that hope to train students to advanced levels.
This line has several advantages:
* Ability to produce different types of fruits using the same production line.
* The possibility of increasing final production quantity by running the production line for several hours,and increase shift
* Minimal initial investment, very low maintenance and consumption costs.
* Easy to use.
* Easy to intervene in production. Produce juice or jam separately.
* All components in contact with the product are made of SUS 304 stainless steel.
7）There are many fruits that can be processed. However, you need to send us a list of what you wish to convert to verify
compatibility with our extraction
The production capacity of this production line is 2000 kilograms of fresh fruits per day or 250 kilograms per hour. The quality
and duration of the final product are guaranteed by the pasteurization process (including).
Due to its characteristics, this production line is suitable for both local small-scale agricultural product manufacturers and
schools and undergraduate programs that hope to train students to advanced levels.
This line has several advantages:
* Ability to produce different types of fruits using the same production line.
* The possibility of increasing final production quantity by running the production line for several hours,and increase shift
* Minimal initial investment, very low maintenance and consumption costs.
* Easy to use.
* Easy to intervene in production. Produce juice or jam separately.
* All components in contact with the product are made of SUS 304 stainless steel.
7）There are many fruits that can be processed. However, you need to send us a list of what you wish to convert to verify
compatibility with our extraction
Packing & Delivery
wood case
Company Profile
Shanghai Juyuan Automation Technology Co., Ltd. regards technological innovation as its core competitiveness. It is a technology enterprise integrating research, development, production, sales and providing after-sales service. It mainly produces liquid food engineering, fruit and vegetable engineering, beverage engineering, herb processing equipment, Modernized enterprises of flavor and fragrance equipment, cosmetics equipment, dairy engineering, chemical equipment, sterilization equipment, fermentation engineering and general packaging equipment, products are widely used in fragrance, biology, food, cosmetics, daily use, chemical and other fields. On the basis of independent innovation, Shanghai Juyuan Automation continuously draws on the advanced technology experience of food, fruit juice, essential oil and packaging processing equipment from Italy and Germany, integrates and absorbs advanced mechanical design concepts and automation control technology from Europe and America, and actively cooperates with Shanghai Transportation. Universities, Shanghai University of Technology, Shanghai Fudan University, Shanghai University Chinese Academy of Sciences and many other famous universities in China have conducted extensive technical cooperation. After years of accumulation, Shanghai Moment has a number of equipment patents.
The company has complete processing equipment, perfect process flow, strong technical force, excellent product development and design capabilities and rich production experience to provide professional mechanical equipment design, manufacturing, installation, maintenance, technical improvement support, technical consultants and other services. In particular, ultra-high temperature UHT sterilization equipment, ultrasonic ultra-low temperature extraction and concentration equipment, plant essential oil extraction equipment, ultrasonic countercurrent circulation extraction and concentration equipment, pasteurization equipment, fruit pulping machine, belt juice extraction equipment, juice jam processing line, dairy beverage engineering projects, etc. are the company's specialty. Experience in equipment manufacturing and engineering construction, reliable quality, good effect, in functional design, energy data, material selection, welding technology, process quality control and appearance beautification, each process is carefully planned and required, the product is strict Designed and manufactured according to various standards such as food, pharmaceuticals and internal standards of the company. Shanghai Juyuan Automation has professional technology and is the guarantee of product quality.
The company has a high-quality scientific and technological team with pioneering and innovative spirit. It is a technologically-oriented manufacturing enterprise with leading technology, talented people and full of competitive vitality. It has a number of new products independently researched and developed and several national invention patents. Production, product quality won the national inspection-free products, China's well-known trademarks, Shanghai science and technology enterprises, the company adhering to the "quality first, service-oriented, integrity management" business purposes, and strive to provide first-class service for customers at home and abroad! And welcome customers at home and abroad to come to the company to negotiate cooperation and create brilliant.
The company has complete processing equipment, perfect process flow, strong technical force, excellent product development and design capabilities and rich production experience to provide professional mechanical equipment design, manufacturing, installation, maintenance, technical improvement support, technical consultants and other services. In particular, ultra-high temperature UHT sterilization equipment, ultrasonic ultra-low temperature extraction and concentration equipment, plant essential oil extraction equipment, ultrasonic countercurrent circulation extraction and concentration equipment, pasteurization equipment, fruit pulping machine, belt juice extraction equipment, juice jam processing line, dairy beverage engineering projects, etc. are the company's specialty. Experience in equipment manufacturing and engineering construction, reliable quality, good effect, in functional design, energy data, material selection, welding technology, process quality control and appearance beautification, each process is carefully planned and required, the product is strict Designed and manufactured according to various standards such as food, pharmaceuticals and internal standards of the company. Shanghai Juyuan Automation has professional technology and is the guarantee of product quality.
The company has a high-quality scientific and technological team with pioneering and innovative spirit. It is a technologically-oriented manufacturing enterprise with leading technology, talented people and full of competitive vitality. It has a number of new products independently researched and developed and several national invention patents. Production, product quality won the national inspection-free products, China's well-known trademarks, Shanghai science and technology enterprises, the company adhering to the "quality first, service-oriented, integrity management" business purposes, and strive to provide first-class service for customers at home and abroad! And welcome customers at home and abroad to come to the company to negotiate cooperation and create brilliant.
FAQ
1. who are we?
We are based in Shanghai, China, start from 2012,sell to North America(40.00%),Domestic Market(30.00%),Eastern Europe(20.00%),Southeast Asia(5.00%),Africa(5.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Essential Oil Extracting Equipment equipment,herbal Extracting Equipment, plant Distillation Equipment,fruit juicer, fruit belt press, fruit jam concentrator.
4. why should you buy from us not from other suppliers?
--More than 15 years experience in the production of extraction and distillation equipment in food and herb plant.
--Qualified in-house R&D team of engineers
--Patents on extracting technology
--Turnkey Solution
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU；
Accepted Payment Currency:USD,CNY;
Accepted Payment Type: T/T;
Language Spoken:English,Chinese,Spanish
We are based in Shanghai, China, start from 2012,sell to North America(40.00%),Domestic Market(30.00%),Eastern Europe(20.00%),Southeast Asia(5.00%),Africa(5.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Essential Oil Extracting Equipment equipment,herbal Extracting Equipment, plant Distillation Equipment,fruit juicer, fruit belt press, fruit jam concentrator.
4. why should you buy from us not from other suppliers?
--More than 15 years experience in the production of extraction and distillation equipment in food and herb plant.
--Qualified in-house R&D team of engineers
--Patents on extracting technology
--Turnkey Solution
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU；
Accepted Payment Currency:USD,CNY;
Accepted Payment Type: T/T;
Language Spoken:English,Chinese,Spanish
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