48000BPH 500ml soda machine carbonated soda machine carbonated sparkling water machine turnkey solution (1600956875481)

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Product Overview

Description



Product Overview


TUYAO provide carbonated soft drink filling line turnkey solution

Soft drinks are colorful, fresh, and above all: there are so many of them to choose from The non-alcoholic thirst quenchers are extremely alterable and enter the market in more and more new variants. For our process technology alters to suit your ideas, soft drink or sparkling, a classic variety or a new creation – we will provide a solution which entirely suits your product and your production conditions.

Blowing, filling, capping combiblock for carbonated drinks, cola, soda, sprites etc

- The block features a space-saving design and compact blow station layout.
- The production of high-stability, low-weight PET bottles is combined with the filling and capping steps to create a smoothly functioning line.
- With the Speed-Loc quick-change system, changeover can be performed very quickly with minimal effort.
- The stretch blow molder/filler monoblock is designed for large production lines and has a maximum output of 54,000 PET bottles per hour.


Features at a glance


Convincing
- Modular, space-saving design for maximum flexibility
- Integrated airlock keeps dry areas separated from the wet surroundings
- Minimal energy consumption combined with maximum performance
Sustainable
- Excellent handling characteristics maximize machine availability
- Low water consumption in the cooling circuit helps you conserve resources
- Excellent control system technology reduces your scrap rate


Front view
                            Preform feeder
Details




Product Parameters


No
Item
Data
1
Power
161KW (will be changed according to different models)
2
Filling accuracy
meet customer demand
3
Weight
13.5tons (will be changed according to different models)
4
Filling Speed
12000-54000BPH(500ml)
5
Filling Volume
meet customer demand
6
Filling heads number
80 (will be changed according to filling capacity)
7
Capping heads
30 (will be changed according to filling capacity)
8
Mould cavity
24 (will be changed according to filling capacity)


Other HOT Product





Processing engineering system

Processing engineering system is before filling, including water treatment system, syrup room mixing and sterilizing.



One stage R.O. Water treatment system
Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→Activated Carbon Filter→ 5 Micron Filter→ 1 Micron Filter→High Pressure Pump→ Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→ Ozone Mixer→Pure Water Pump→ Pure Water Tank→ External Supply Pump→ Titanium Tube Filter→ External Supply→ To Filling
Two stage R.O. Water treatment system
Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→ Activated Carbon Filter→ 5 Micron Filter→1 Micron Filter→High Pressure Pump→ Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster pump→Secondary High Pressure Pump→Secondary Reverse Osmosis Device→Ozone Mixer→ Pure Water Pump→Pure Water Tank→External Supply Pump→ Titanium Tube Filter→External Supply→ To Filling


Processing  system -syrup room mixing
The syrup rooms have many areas of application range from sugar dissolvers and syrup flash pasteurizers through batchmix systems and mixing tanks to precision syrup manufacture. We always offer our customers customized syrup room systems specifically tailored to meet individual requirements. Use our syrup rooms to manufacture carbonated and non-carbonated beverages, juice, syrup, soda pop, juice spritzers, mixed alcoholic beverages, and energy drinks with great ease.


Down stream packing system


Hot melt glue labeling machine
Application
Cosmetics, Drinks, Cleaning, Detergent, Skin Care Products, Hair Care Products, Oil, Tea, Vegetable, Fruit, Fish, Meat, Snack, Rice, Flour, Seasoning, Dairy Products.

Over 90% of the mechanical components are fabricated in the workshop to guarantee the labeling accuracy and machine lifespan.

Features:
- TUYAO uses most updated Mazark CNC center to fabricate the key components of the labelers in our workshop to guarantee the component accuracy. TUYAO lablers are takes less space. TUYAO labelers consumes less electricy because of its simple but stable structure.
- Consuming less energy. Take 18,000 BPH for instance, it consumes only about 7 KW.
- 1 knife= 4 knives. The 4 edges of TUYAO knife can be used for cutting. When 1 edge is worn, just need to change to another edge of the knife. No need to change to another knife. This helps to reduce the management cost.
- Patented solo axis for rotary labeler in China, so while changing the bottle designs (deferent height), operation on the HMI is sufficient. No manual operation on the machine is required. It is efficient and accurate.
- Patented scratch-free infeed system made in 6 mm thick well polished SUS does not make scratch on the bottles and is durable, not like nylon screw which needs to be replaced every 1 year.


Shrink sleeve labeling machine 
Shrinkable sleeve labeling machine is suitable for full body label, such as bottled dairy product, drinking water, juice, carbonated soft drinks, soda water, etc.
With production capacity from 6000BPH to 36000BPH based on 500ml up to 2000ml.
Special sleeve supply unit is an option for high-speed production line request and low labor request.


Wrap arounder carton packing machine
Carton Packing machine is suitable for packing bottled drinking water, juice, carbonated soft drinks, edible oil, milk product etc. with production capacity from 10packs/min to 80packs/min.
One piece carton type and pre-forming carton type is avaiable for you.
Features:
- Adopts side bottle-feeding way, area is small, simplify the conveying system, reduce the whole line equipment investment cost.
- Adopts rocker arm institution, structure is more advance and reasonable, action is more light & stable, consumption is also small.
- Adopts multi-level decompression bottle-feeding way, avoid bottle-falling phenomenon, assure the bottle-grab align accurately with the product, high in stability.
- Comply with the national safety standards, with a variety of protection functions, alarm timely when there appear faults, can shutdown to protect.


Carton erector
Open the pre-forming carton

Carton packing machine
Loading the bottles into carton
Carton Sealer
Sealing the cartons with tape


Film shrink wrapping machine 
It is suitable for packing bottled drinking water, juice, carbonated soft drinks, dairy product, oil, sauce etc. with production capacity from 10packs/min to 80packs/min.
With full automatic functions of bottle transfer and arrange, film membrane packing, sealing and cut, shrinkage, cooling and shaping, etc.


Palletizing robots
Which contribute to the robotization of the palletizing system has a compact body and a high throughput. It is suitable for packing bottled drinking water, juice, carbonated soft drinks etc. with production capacity up to 520layer/h. Suitable robot models can be selected according to the work pieces. Payload 110kg,140kg, 185kg,315kg, 500kg, 700kg.
Good to know
The palletizing robot gives you flexible and accomplished support in a working range of up to 180°. Its endless range of possible variations and applications knows virtually no bounds. When processing non-returnable packaging the palletizing robot is fitted with a roller cage, for example, whereas gripper heads are used with returnable packaging. It is utstandingly suitable for processing high-wall and low-wall plastic crates, kegs, slim kegs, barrels, cartons, trays (with and without film), shrink packs, individual packets and bags.
Well thought out
The 3-axis robot not only carries out pre-programmed tasks in a reliable manner. Reprogramming for new situations can also be undertaken quickly and without difficulty. And the combined processing of non-returnable and returnable packaging also presents no problems. This enables you to save considerable investment costs and at the same time simplify your working processes.
Convincing
* The base minimized the robot maximum height, it is suitable for low ceiling location.
* Consistent modular design enables flexible changing of palletizing and depalletizing tasks
* High system availability thanks to optional semi-automatic format changeover
* Cost reducing thanks to up to 98% machine availability
Sustainable
* Conserve resources with the intelligent energy management system for energy recovery
* Minimize maintenance effort by using the latest robot technology
* Benefit from low space and energy requirement






Conveyor system

Bottle conveyor system, Pack conveyor system, Pallet conveyor system is suitable for bottled drinking water, juice, carbonated soft drinks, cooking oil etc. with production capacity from 2000BPH to 60000BPH based on 500ml. Up to 2000ml. Big size bottle is customized.
The integrated speed control ensures minimum product wear while at the same time providing optimum machine performance. As well as the individual adaptation options afforded by its modular system, it simultaneously forms the basis of a safe and controlled throughput of your product streams. In addition, special attention has been paid in the design to its hygienic advantages. All segments of the conveyor system are made from stainless steel or other non-rusting material, which results in particularly long life and hygienic advantages. In addition, the automatic railing adjustment ensures short changeover times and therefore high system efficiency.








Pallet stretch wrapping machine
It is suitable for wrapping bottled drinking water, juice, carbonated soft drinks, cooking oil milk, beer, spirits, sparkling wine or wine, coffee or tea, still or without Co2, hot or cold.
etc. with production capacity up to 520layer/h.


Production line layout






About TUYAO packaging


Video description






Jiangsu Tuyao Packaging Technology Co., Ltd. is a professional filling machine supplier for liquid food and beverages products, our company is located in Zhangjiagang City, Jiangsu Province, near Shanghai. We provide filling system of aseptic, ultra-clean, hot, cold, still and with Co2. Our filling system can be used for filling milk, beer, water, juice, soft drinks, spirits, sparkling wine or wine, coffee or tea, still or without Co2, hot or cold, whatever drink you want to fill, Tuyao packaging will find the right solution for you.

We Tuyao Packaging are committed to provide our clients with turnkey solutions for your liquid food and beverage to be packed safely and hygienically. We provide you with our competent consultancy services both during and after the entire planning process.
Throughout we give you constant advice on line optimization, on how to achieve the best possible utilization levels.
Whether you are a small business or a large corporation, we are committed to meeting your needs and exceeding your expectations. So Choose us for our commitment to quality, our competitive pricing, our timely and efficient after-sales services and our dedication to building long-term relationships with our clients. Contact us today to learn more about our products and services and how we can help you achieve your goals. We believe that our machines will bring benefits to our clients. We are looking forward to get more cooperation.

Why Choose Us


Commitment to quality:
We use only the finest materials and state-of-the-art technology to ensure that our products meet the highest standards of
excellence. Our equipment is built to last, and we stand behind it with a warranty that is second to none.


Competitive pricing:
Cost is an important factor for our clients, and we work hard to offer the best value for their money. Our prices are highly
competitive, and we offer flexible payment terms to make doing business with us as easy as possible.


Timely & efficient after-sales service:
Our team of experienced after-sales service professionals is dedicated to ensuring that all of our clients receive the support
they need, when they need it.


Professional manufacturer:
With our many years of experience in plant engineering, together with you, the customer, we develop tailor-made systems that are
perfectly matched to your individual specifications.



Analysis:
With our many years of experience in plant engineering, together with you, the customer, we develop tailor-made systems that are perfectly matched to your individual specifications. We naturally also always take your plant environment into account alongside the concrete components that are to be included in your new system.

Concept:
Creativity and expert knowledge are the prime components of line design. Aided by digital concept tools, such as traditional 2D and 3D CAD drawings, we can develop an effective system for you.

Consultancy:
We provide you with our competent consultancy services both during and after the entire planning process. Throughout we give you constant advice on line optimization, on how to achieve the best possible utilization levels.


Whether you are a small business or a large corporation, we are committed to meeting your needs and exceeding your expectations. So Choose us for our commitment to quality, our competitive pricing, our timely and efficient after-sales services and our dedication to building long-term relationships with our clients. Contact us today to learn more about our products and services and how we can help you achieve your goals.

Cooperative Customer Brands




TUYAO FAQ


Q1: Which city is TUYAO in? how can I get to your factory? Are you a trading company or factory?
A1: We are in Zhangjiagang city, two hours driving from Shanghai. We are factory. Manufacturing mainly beverage filling and packaging machines. We offer turnkey solutions with more than 12 years’ experience.

Q2: If I want to buy a machine, what information do I need to tell you, do you need from me?
A2: -What kind beverage you want to produce?
-bottle volume? 250ml, 330ml, 500ml, 750ml, etc.?
-Producing capacity requirement? How many bottles per hour?
-Raw water analysis report.
-Voltage and altitude.

Q3: What kind of project do you provide?
A3: We provide filling system of aseptic, ultra-clean, hot, cold, still and with Co2. Our filling system can be used for filling
milk, beer, water, juice, soft drinks, spirits, sparkling wine or wine, coffee or tea, still or without Co2, hot or cold, whatever
drink you want to fill, TUYAO packaging will find the right solution for you, we also can provide you water treatment system,
juice processing system, label machine, PE film shrink packing machine, carton machine, robot palletizer.

Q4: TUYAO how to ensure the quality?
A4: -In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
- Each component before assembly needs strictly control by inspecting personnel.
- Each assembly is in charged by a master who has working experience for more than 5 years.
- After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory.

Q5: How about the spare parts?
A5: We will send one year enough easy broken spare parts together with the machines for free, we suggest you buy more units to save international courier such as DHL, it is really costly.

Q6: Why are your prices higher than others?
A6: We offer high-end machines in our business. Welcome to our factory to have a visit. And you will see the difference.

Q7: What is your payment term?
A7: 30%T/T in advance as down payment, rest should be paid before shipping. L/C is supported also.

Q8: Do TUYAO provide customized service?
A8: We will customize the machine according to your needs,

Q9: How to find TUYAO?
A9: - Search Alibaba, Made in China, Google, Bing and type our name then you can find us.
- Send TUYAO a request and tell your basic inquiry
- TUYAO sales manager will reply you in short time and add instant chatting tool.

Q10: How to guarantee your funds to be safe and deliver to be on time?
A10: - Through Alibaba letter guarantee service, it will ensure the on-time delivery and the quality of the equipment you want to buy.
- By letter of credit, you can lock the delivery time easily.
- After the factory visit, you can ensure the facticity of our bank account.

Q11: How is after-sale service of TUYAO?
A11: - After finish the production, we will debug the production line, take photos, videos and send them to customers via mail or by other instant tools.
- After the commissioning, we will package the equipment by standard export package for shipment.
- According to the customer's request, we can arrange our engineers to customers' factory to do the installation and training.
- Engineers, sales managers and after-sales service manager will form an after-sales team, online and off line, to follow the customers' project.
-Solve basic questions by telephone, email, whatsapp, wechat and video call. Engineer will go to buyer's factory to install, test machines, and train buyer's staff how to operate, maintain machines. Operating manuals will be sent with machine or by email. We also have overseas service center

Q12: How to install my machines when it arrives? How much the cost?
A12: We will send our engineers to your factory to install the machines and train your staff how to operate the machines If
needed. Or you can arrange engineers to study in our factory. You are responsible for air tickets, accommodation and our engineer allowance USD100/day/person.


1600956875481
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