Heavy Duty Steel Billet Bar Heating Induction Forging Machine Induction Heating Generator
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- Supplier: Guangzhou Wangxin Mechanical & Electrical Equipment Co. Ltd.
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Product Overview
Description
Heavy Duty Steel Billet Bar Heating Induction Forging Machine Induction Heating Generator
Features
Features
A. Fast Heating: the quickest heating speed is less than 1 second, and the heating speed adjusting and control are available.
B. Widely Applicable: it can be used to heat various metal parts.
C. Low Power Consumption: compared with traditional heating method, the heat efficiency can be over 95%.
D. High Efficiency: can do 24 hours continuously working with comprehensive full load design.
E. Easy Operation: easy installation and operation, which can learn in only several minutes. It can be started to peform on
condition that water and power supply are available.
F. Environmental Friendly: free of noisy, exhaust gas and dust, so can provide a better working surroundings
Product Description
Heating Principle
How exactly does induction heating work?
It helps to have a basic understanding of the principles of electricity. When an alternating electrical current is applied to the primary of a transformer, an alternating magnetic field is created. According to Faraday's Law, if the secondary of the transformer is located within the magnetic field, an electric current will be induced.
In a basic induction heating setup shown in, a solid state RF power supply sends an AC current through an inductor (often a copper coil),and the part to be heated (the workpiece) is placed inside the inductor. The inductor serves as the transformer primary and the part to be heated becomes a short circuit secondary. When a metal part is placed within the inductor and enters the magnetic field, circulating eddy currents are induced within the part.
In a basic induction heating setup shown in, a solid state RF power supply sends an AC current through an inductor (often a copper coil),and the part to be heated (the workpiece) is placed inside the inductor. The inductor serves as the transformer primary and the part to be heated becomes a short circuit secondary. When a metal part is placed within the inductor and enters the magnetic field, circulating eddy currents are induced within the part.
Technical Parameters
Model | WXM-25 |
Input power desire | 3 phase 380V 50/60HZ |
Max oscillate power | 25KVA |
Max input current | 36A |
Output voltage | 70-550V |
Output current | 5-45A |
Oscillate frequency | 1-20KHZ |
Cooling water desire (only heating power) | ≥0.2MPa ≥3L/Min |
Cooling water desire (heating power + furnace) | ≥0.2MPa ≥6L/Min |
Duty cycle | 100% 40°C |
Application
Medium Frequency Machine is mostly used for metal hot forging and melting because its low frequency.
Research has shown a relationship between the frequency of the alternating current and the heating depth of penetration: the higher the frequency, the shallower the heating in the part. Frequencies of 100 to 400 kHz produce relatively high-energy heat, ideal for quickly heating small parts or the surface/skin of larger parts. For deep, penetrating heat, longer heating cycles atlower frequencies of 5 to 30 kHz have been shown to be most effective.
Hot Forging
Melting
Recommend Products
Medium Frequency Induction Furnace
Medium frequency heating power is widely used for metal hot forging and melting because of it's lower frequency. Research has shown the higher the frequency, the shallower the heating in the part. So with meduim frequency machine, we have two kinds of derivative products
1. Induction Forging Furnace (with cylinder pushing system)
2. Induction Melting Furnace
Product Package
Packing Details
1. Standard export wooden cases, no need fumigation,
2. Plastic wrap for waterproof,
3. Plastic foam for shockproof,
4. Steel belt for fastening the wooden box corner.
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
2. Plastic wrap for waterproof,
3. Plastic foam for shockproof,
4. Steel belt for fastening the wooden box corner.
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
Process Flow
Wangxin Induction Heating Machine
Wangxin is a really manufacturer for more than 15 years, all manufacturing procedure are finished by ourselves, from raw material purchasing to installation, from coils making to machine commissionning. So we can more easily control the quality and production schedule. What's more, we have our own R&D team and strict QA department, which makes us become stronger and stronger in the competitive market. Come on, dear! Wangxin will satisfy you all.
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Service
1. One year warranty time and 24 hours online service
2. Within one year free warranty, any fault caused by non-artificial reason, any quality problem like design, manufacture or procedure occurs, Wangxin would provide free replacement parts.
3. Large inventory of spare parts ready for immediate delivery.
4. Customized design and induction heating solutions.
5. Welcome your engineers to come to factory accept maintenance training & trouble shooting guide.
2. Within one year free warranty, any fault caused by non-artificial reason, any quality problem like design, manufacture or procedure occurs, Wangxin would provide free replacement parts.
3. Large inventory of spare parts ready for immediate delivery.
4. Customized design and induction heating solutions.
5. Welcome your engineers to come to factory accept maintenance training & trouble shooting guide.
Certifications
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