evaporated to a continuous frozen vapor condenser. After 20-30 hours, the food material is dried, the water is moved to vapor
condenser of the freeze dryer.
Lyophilization equipment, lyophilizer for freezing fruits and vegetables
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- Supplier: Zhengzhou Zhiyin Industry Co. Ltd.
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Product Overview
Description
10-80kg/h Lyophilization Coffee Food Fruit Vacuum Freeze Drying Strawberry Machine Freeze Dryer Equipment
Lyophilization Equipment Freeze Drying Lyophilizer Machine Industrial Fruit Vegetable Slices Food Vacuum Freeze Dryer
Application of our freeze dryer:Vacuum freeze-drying technology is applied to process food material to make freeze dried food.
The freeze dryer is used in all conceivable kinds of agricultural products with top drying quality.
Fruits: durian, strawberry, mango, apricot, kiwifruit, pineapple, lemon, raspberry, avocado, banana etc.
Vegetables: broccoli, parsley, mushroom, bean, scallion, asparagus, onion,celery, carrot, tomato, pepper etc.
Other food: beef, coffee, colostrums, herbal, flower, tea, honey, sea food and all kinds of pets food.
1. The drying tank of vacuum freeze dryer is made of stainless steel (reinforced with carbon steel anti-rust). All the connectors inside the tank except the I-steel guide rail are made of stainless steel, and the metal hose connected with the heating plate is made of stainless steel, flange connection to prevent vibration.
1. The drying tank of vacuum freeze dryer is made of stainless steel (reinforced with carbon steel anti-rust). All the connectors inside the tank except the I-steel guide rail are made of stainless steel, and the metal hose connected with the heating plate is made of stainless steel, flange connection to prevent vibration.
2. In order to meet the needs of production, we provide one set of skip car and material tray for one set of equipment. The material tray is made of aluminum alloy, the skip car and the hanging rail are made of stainless steel SUS304, the skip car hanging rail is made of carbon steel, anti-rust treatment.
3. Refrigeration,heating, vacuum, electrical, rail transportation and defrosting systems are all controlled automatically Especially the rail transportation system adopts pneumatic control.
Manufacturing Technique
Working principle of freeze dry:
In a sealed vacuum surrounding, by heating the complete frozen food material, the moisture in the frozen material will be
evaporated to a continuous frozen vapor condenser. After 20-30 hours, the food material is dried, the water is moved to vapor
condenser of the freeze dryer.
evaporated to a continuous frozen vapor condenser. After 20-30 hours, the food material is dried, the water is moved to vapor
condenser of the freeze dryer.
Product Paramenters
The main technical parameters of the equipment | ||
Project | Parameter | |
Model: | GFD-1m²,3m²,5m²,10m²,30m², | |
Quantity: | 1 set | |
Effective drying surface area: | 5m² | |
Heating method: | Steam, radiant heating | |
Cold trap form: | One-time catching and flushing | |
Maximum processing volume per batch: | 3m³/tank/time | |
Conditions of use | ||
Project | Parameter | |
Working temperature of heating plate | Room temperature～120ºC | |
Cold trap refrigerant evaporation temperature | -30ºC～-45ºC | |
Working pressure of tank | 20Pa～133Pa | |
Operating parameters | ||
Vacuum reaches 10Pa～133Pa (no load) | 15～30min | |
Single tank static vacuum degree (pressure) | 15Pa | |
Maximum water capacity of single tank cold trap (calculated on ice) | 10kg/h | |
Income index | ||
Standard loading amount | 5-10kg/batch | |
Maximum loading | 5-10kg/batch | |
Drying time (the water content is related to the material) | 2-7 hours | |
Medium requirements | ||
Refrigerant (closed cycle) | R404A | |
Heating medium in heating system (closed loop) | Distilled or deionized water | |
Air cooler defrosting water (inlet water temperature ≤40ºC, circulating) | Softened water or tap water (circulation) | |
Cooling water (inlet water temperature ≤32ºC, circulating) | Softened water or tap water (circulation) | |
Washing water for drying tank, material truck and material pan | Softened water or tap water | |
Products Description
Rear type disposable water capture
The technology of making the frozen water-bearing material undergo ice sublimation (adsorption water evaporation) to escape from
the material as water vapor, and condense the water vapor with the water trap, so as to obtain the dry products.
the material as water vapor, and condense the water vapor with the water trap, so as to obtain the dry products.
Lyophilized rear section of cold trap
Desorption drying is to remove the unfrozen part of water (called adsorption water) adsorbed on the capillary wall and polar gene
of the material to ensure the good quality of lyophilized products.
of the material to ensure the good quality of lyophilized products.
Lyophilized into the front section of the warehouse
In the sublimation drying process, the vacuum pressure in the drying chamber should be lower than the saturated vapor pressure
corresponding to the eutectic point temperature of the material.
corresponding to the eutectic point temperature of the material.
Freeze-drying with fluorine refrigeration system
Fluorine refrigeration unit is small in size, occupies less space, does not need to set up a separate machine room, greatly saving space, low noise unit, all valves are fully closed valve parts, safe operation.
Germany Laibo vacuum pump group
1. Oil-free vacuum pump-Because there is no oil lubrication in the vacuum chamber, the dust will not remain in the pump chamber,
but with the gas discharged from the exhaust port outside the pump.
but with the gas discharged from the exhaust port outside the pump.
2. Oil-free compressed vacuum pump Because the gas is compressed in the pump, the power consumption is low.
Freeze-dried skip truck tray
For the materials on the tray, the upper surface is the best, the lower surface is the second, and the center part is the worst.
With the heating, the material has been dry layer (free water layer) from the upper and lower surface gradually to the central
part of the advance.
With the heating, the material has been dry layer (free water layer) from the upper and lower surface gradually to the central
part of the advance.
Freezing line+Freeze drying machine
1. The quick-frozen line supports the placement of multi-layer materials, including trays. The entry material is sliding by track, and the freezing temperature is set by one key.
2. The materials after quick-freezing can be pushed into the drying tank according to the track, and the vacuum lyophilization equipment can be customized according to the output demand.
2. The materials after quick-freezing can be pushed into the drying tank according to the track, and the vacuum lyophilization equipment can be customized according to the output demand.
Operation effect of equipment
Lyophilization Equipment Freeze Drying Lyophilizer Machine Industrial Fruit Vegetable Slices Food Vacuum Freeze Dryer
Instructions on food freeze dryer equipment:
1. Customize according to the planned production capacity, and use the incoming batch as a reference.
2. When the production capacity is customized, the configuration of the host used by the freeze-drying equipment is unchanged, and the volume of the product freeze-drying warehouse is changed.
3. The freeze dryer equipment is transported in the whole cabinet, and the foreign on-site installation service is suspended.
1. Customize according to the planned production capacity, and use the incoming batch as a reference.
2. When the production capacity is customized, the configuration of the host used by the freeze-drying equipment is unchanged, and the volume of the product freeze-drying warehouse is changed.
3. The freeze dryer equipment is transported in the whole cabinet, and the foreign on-site installation service is suspended.
When installing, you can find a local mechanical engineer for on-site installation. The specific content of the customized contract shall prevail.
4. Reference for the conventional capacity of food freeze-drying equipment: 50 square meters, 80 square meters, 100 square meters,120 square meters.
5. The price of the freeze-drying equipment production line is subject to the price of the customized model.
4. Reference for the conventional capacity of food freeze-drying equipment: 50 square meters, 80 square meters, 100 square meters,120 square meters.
5. The price of the freeze-drying equipment production line is subject to the price of the customized model.
ZHENGZHOU ZHIYIN INDUSTRY CO.,LTD
We areset food machinery design, processing, production as one of the industry and trade of the company.Its product cases include potato chip production line, banana chip processing machine, snack food production machine, meat processing machine, industrial food frying line, vacuum frying machine, low temperature freezing production line, etc.
After years of development, it has formed a series of perfect systems for raw material supply, product development, process design, finished product inspection, production management, storage and transportation, and technical services.
Food production line:Potato chip production line, potato chip production line, frozen potato chip production line, banana chip production line, cassava production line, snack frying production line, jam production line, nut production line, peanut butter production line.
Frying machinery:Vacuum fryer, French fries freezing line, snack fryer and other equipment.
Meat processing machinery:Cooking pot series,tumbler, meat grinder, stuffing machine, meat grinder,meat processing equipment, etc.
Vegetable and fruit processing machinery:Vegetable washing machine, leafy vegetable vortex cleaning agent, pasteurizer, vegetable peeling machine, garlic peeling machine, juicer, vibrating screen, fruit grading machine, soft packaging pasteurization machine, vegetable diced drying machine,etc. .
Food packaging:snack packaging machine, automatic weighing packaging machine, liquid filling machine, labeling machine,etc..
Vegetable cutting equipment:Vegetables and fruits are sliced, diced, diced, etc.
Food refrigeration:French fries freezer, food freezer, seafood quick freezer, food low-temperature tunnel freezer, food-grade constant temperature warehouse.
Food drying:Natural food dryer, food hot air dryer, snack dryer, rice puffing machine.It can be widely used in the processing and production of various meat products, soybean products, dairy products, egg products, seafood, beverage products, snack foods, and processing equipment for agricultural products and Chinese medicinal materials.
1.Why choose us?
Q:If you have your own food processing plant,in addition to food safety,how to improve production efficiency is one of the issues that should be considered.
2.What can we do for the food factory?
Q:We can design a complete implementation plan for the factory and design CAD drawings free of charge according to the size of the workshop.
3.How to choose capacity?
Q:Our potato chips and other production lines, support capacity customization 100-2000kg/hour.
4.I'm a food processing plant. What should I do with a new plan?
Q:If you are a local trader of food machinery,how to improve the product and service is one of the issues to consider.
If you have a local market,then our investment policy may be the best for you,which solves your inventory cost. For more investment policy,please check out Food Machinery Manufacturer.
If you have a local market,then our investment policy may be the best for you,which solves your inventory cost. For more investment policy,please check out Food Machinery Manufacturer.
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