Hengyu 2024 OEM fully automatic crown cap glass bottle soft drink filling machine industrial water bottle production line
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- Supplier: Zhangjiagang Hengyu Beverage Machinery Co. Ltd.
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Product Overview
Description
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Product Description
DCGF24-24-6BHY
Product Capacity:8000BPH@500ml
Glass Bottle/Crown Cap
- Product Features -
1. The whole machine adopts the design of stuck bottleneck suspension operation mode so that the bottle is stable and reliable under high-speed operation, and at the same time, the number of changed parts is greatly reduced, making it more convenient and fast when changing the bottle type.
2. A new generation of stainless steel flip bottle clamp is adopted so that the clamp does not contact the upper part of the thread of the bottle mouth, and a spray head is provided so that the inner wall of the bottle can be rinsed fully without dead corners.
3. Adopting advanced pressure filling process, the filling is fast, stable, and accurate.
4. Adopt advanced capping structure for crown cap without any surface damage of the cap.
5. The whole machine adopts man-machine interface touch screen buttons, PLC computer control, and is equipped with a cover missing and overload protection alarm device, which can find and eliminate faults in time and have a high degree of production automation.
6. The parts in contact with water are made of high-quality stainless steel, and the main electrical components are all products of well-known international manufacturers.
6. The parts in contact with water are made of high-quality stainless steel, and the main electrical components are all products of well-known international manufacturers.
-Technical Parameters-
Model (DCGF-BH) | 14/12/5 | 18/18/6 | 24/24/6BHY | 32/32/10 | 40/40/10 | 50/50/12 | 60/60/15 |
Rinsing heads | 14 | 18 | 24 | 32 | 40 | 50 | 60 |
Filling heads | 12 | 18 | 24 | 32 | 40 | 50 | 60 |
Capping heads | 5 | 6 | 8 | 10 | 10 | 12 | 15 |
Capacity (BPH) | 2000 | 5000 | 7000 | 11000 | 14000 | 18000 | 24000 |
Power(kw) | 2.2 | 3.5 | 4.5 | 6 | 7.5 | 9.5 | 11.2 |
Dimension (mm) | 2300*1600 *2500 | 2600*1920 *2550 | 3100*2200 *2800 | 3850*3000 *2850 | 4850*3800 *2750 | 7570*3550 *2750 | 6500*5500 *2750 |
Weight(kg) | 2800 | 3650 | 4800 | 6800 | 8650 | 10500 | 12800 |
-Detailed Images-
Washing Part
1)Into bottle way is flat conveyor cooperated with bottle feeding screw.
2)All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean .
3)304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
4)304/316 stainless steel washing pump make the machine more durable .
2)All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean .
3)304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
4)304/316 stainless steel washing pump make the machine more durable .
Filling Part
1)304/316 Stainless steel high precision filling nozzle
2) Filling volume adjustable in fine rank, same liquid level after filling
3)All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
4) 304/316 stainless steel filling pump
5)Efficient spray nozzle rinse thoroughly and save water for flushing
2) Filling volume adjustable in fine rank, same liquid level after filling
3)All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
4) 304/316 stainless steel filling pump
5)Efficient spray nozzle rinse thoroughly and save water for flushing
6)Air lifting mechanism makes the running more stable and smooth.
Capping Part
1) Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
2)All 304/316 stainless steel construction
3)No bottle no capping
4)Automatic stop when lack of bottle
5)Capping effect is stable and reliable ,Defective rate ≤0.2% .
2)All 304/316 stainless steel construction
3)No bottle no capping
4)Automatic stop when lack of bottle
5)Capping effect is stable and reliable ,Defective rate ≤0.2% .
Auxiliary
Water Treatment System
1 Raw water tank + Raw water pump
2 Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
3 Reverse Osmosis (one level)
4 UV sterilizer
5 Finished water tank + Pure water pump
2 Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
3 Reverse Osmosis (one level)
4 UV sterilizer
5 Finished water tank + Pure water pump
Pretreatment System
This project is to design for the carbonated drinks preparation to meet the client’s technics, which includes hot water section,sugar melting section, syrup storage section, sterilizing section, carbon mixing section. This design is popular in the modern beverage field worldwide, with the advantages of high efficiency, energy saving, continuous working, etc.
CO2 Mixer
Mixer is designed and made for improving the proportion of water, syrup and carbonated dioxide. It adopts foreign advanced technology-static mixer to lighten water layer, increase carbonizing time, ensure mixing efficiency. Adopt carbon dioxide back
flow deoxygenation, which can save carbon dioxide and deoxidize. High quality water pump and SEIMENS electrical equipment and other parts make up a complete automatic control system.
flow deoxygenation, which can save carbon dioxide and deoxidize. High quality water pump and SEIMENS electrical equipment and other parts make up a complete automatic control system.
Bottle Depalletizer
Automatic depalletizer is to unload the palletizing aluminum cans and glass bottles from the palletizing plate with each layer as the unit, and automatically transfer them to other equipment of the filling production line. It is an essential part of a high-speed production line to improve the efficiency and save labor cost.
Spray Cooling/Warming Tunnel
This machine can reduce the temperature of hot filling drinks to 36 -40 ℃,or increase the temperature of cold filling carbonated drinks to 25-30℃. It is used widely in carbonated drinks,hot tea drinks,juice drinks and production line. After designed.The specially designed tunnel can also have the function of heat preservation and sterilization
Self-adhesive sticker labeling Machine
This machine adopts international advanced technology; cover the circle label on the pet bottle. And then hot shrinking to fix on
the position which bottle body designated. This machine's structure is compact, and suitable for the production line of different
direction and different height.
the position which bottle body designated. This machine's structure is compact, and suitable for the production line of different
direction and different height.
Shrink Film Packing Machine
The machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.
Vision Hengyu
<1> Standardized workshop of total 12,000 square meters.
Different types of processing units, such as water jet cutter, plasma cutter, laser cutter,CNC machine,to ensure the precision ofparts.
<2>The equipment will go through 24 hours' testing and running before leaving the factory, to ensure the smooth working of water pipeline,and pneumatic, electrical and mechnical stability.
<3>Sufficient stock of spare parts ensures the timely delivery and supply of spare parts.
<4>Engineers are experienced. We can produce different products with different capacity and work out reasonable flow chart as per customers’ requirements to save space.
<5>Professional installation team who can speak fluent English can help customers make benefits in a shortest time.
Different types of processing units, such as water jet cutter, plasma cutter, laser cutter,CNC machine,to ensure the precision ofparts.
<2>The equipment will go through 24 hours' testing and running before leaving the factory, to ensure the smooth working of water pipeline,and pneumatic, electrical and mechnical stability.
<3>Sufficient stock of spare parts ensures the timely delivery and supply of spare parts.
<4>Engineers are experienced. We can produce different products with different capacity and work out reasonable flow chart as per customers’ requirements to save space.
<5>Professional installation team who can speak fluent English can help customers make benefits in a shortest time.
Service
1. Installation & debugging
After equipments reached the workshop of customer, place the equipments according to plane layout we offered. We will arrange seasoned technician for equipments installation, debugging and testing production at the same time to make the equipments reach the rated producing capacity of the line.
3. Quality guarantee
We promise that our goods are all new and not used. They’re made of suitable material, adopts new design. The quality,specification and function all meet the demand of contract.
4. After sales
After checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price. After quality guarantee, we offer technology support and after sales service. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems.
After equipments reached the workshop of customer, place the equipments according to plane layout we offered. We will arrange seasoned technician for equipments installation, debugging and testing production at the same time to make the equipments reach the rated producing capacity of the line.
2. Training
Our company offers technology training to customer. The content of training is structure and maintenance of equipments, control and operation of equipments. Training is in the workshop of customer. Seasoned technician will guide and establish training outline.After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.
Our company offers technology training to customer. The content of training is structure and maintenance of equipments, control and operation of equipments. Training is in the workshop of customer. Seasoned technician will guide and establish training outline.After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.
3. Quality guarantee
We promise that our goods are all new and not used. They’re made of suitable material, adopts new design. The quality,specification and function all meet the demand of contract.
4. After sales
After checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price. After quality guarantee, we offer technology support and after sales service. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems.
Packing and delivery
FAQ
1.HOW TO FIND HENGYU MACHINERY?
1/Search Alibaba,Google,Youtube,Facebook and find suppliers and manufacturer,not traders
2/Visit exhibition in different countries
3/Send Hengyu Machinery an request and tell your basic inquiry
4/Hengyu Machinery sales manager will reply you in short time and add instant chatting tool
2.YOU ARE WELCOME TO OUR FACTORY AT ANY TIME.
1/If we can full-fill your request and you interested in our products,you may pay a visit to Hengyu Machinery site
2/The meaning of visiting supplier,because seeing is believing,Hengyu Machinery with our own manufacture and developed&research team,we can send you engineers and make sure your after sales service.
3.HOW TO GUARANTEE YOUR FUNDS TO BE SAFE AND DELIVERY TO BE ON TIME?
1/Through Alibaba letter guarantee service,it will ensure the on time delivery and the quality of the equipment you want to buy.
2/By letter of credit,you can lock the delivery time easily.
3/After the factory visit,You can ensure the facticity of our bank account.
4.SEE HENGYU MACHINERY HOW TO ENSURE THE QUALITY!
1/In order to ensure the accuracy of each part,we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
2/Each component before assembly needs strictly control by inspecting personnel.
3/Each assembly is in charged by a master who has working experience for more than 5 years
4/After all the equipment are completed,we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory
5.THE AFTER-SALE SERVICE OF HENGYU MACHINERY!
1/After finish the production,we will debug the production line,take photos,videos and send them to customers via mail or instant tools
2/After the commissioning,we will package the equipment by standard export package for shipment.
3/According to the customer's request,we can arrange our engineers to customers' factory to do the installation and training.
4/Engineers,sales managers and after-sales service manager will form a after-sales team,online and off line,to follow the customers' project.
1/Search Alibaba,Google,Youtube,Facebook and find suppliers and manufacturer,not traders
2/Visit exhibition in different countries
3/Send Hengyu Machinery an request and tell your basic inquiry
4/Hengyu Machinery sales manager will reply you in short time and add instant chatting tool
2.YOU ARE WELCOME TO OUR FACTORY AT ANY TIME.
1/If we can full-fill your request and you interested in our products,you may pay a visit to Hengyu Machinery site
2/The meaning of visiting supplier,because seeing is believing,Hengyu Machinery with our own manufacture and developed&research team,we can send you engineers and make sure your after sales service.
3.HOW TO GUARANTEE YOUR FUNDS TO BE SAFE AND DELIVERY TO BE ON TIME?
1/Through Alibaba letter guarantee service,it will ensure the on time delivery and the quality of the equipment you want to buy.
2/By letter of credit,you can lock the delivery time easily.
3/After the factory visit,You can ensure the facticity of our bank account.
4.SEE HENGYU MACHINERY HOW TO ENSURE THE QUALITY!
1/In order to ensure the accuracy of each part,we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
2/Each component before assembly needs strictly control by inspecting personnel.
3/Each assembly is in charged by a master who has working experience for more than 5 years
4/After all the equipment are completed,we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory
5.THE AFTER-SALE SERVICE OF HENGYU MACHINERY!
1/After finish the production,we will debug the production line,take photos,videos and send them to customers via mail or instant tools
2/After the commissioning,we will package the equipment by standard export package for shipment.
3/According to the customer's request,we can arrange our engineers to customers' factory to do the installation and training.
4/Engineers,sales managers and after-sales service manager will form a after-sales team,online and off line,to follow the customers' project.
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