Heat Exchanger Testing Equipment Plate Type Water Heater for Ice Machine
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- Supplier: Anhui Yingchuang Laser Technology Co. Ltd.
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Product Overview
Description
Pillow Plate Description
What is the pillow plate?
The Pillow Plate consists of two stainless steel sheets that are laser welded together by welding a custom circle weld pattern.The outside perimeter of the Pillow Plate is fully laser welded to create a pressure boundary. At the edges of the Pillow Plate, a contour is welded to create a pressure-tight part. The inflation process pressurizes the two sheets which allow the material to deform, a cavity will be created for the use of a heat transfer medium.
Pillow Plate Type
Double Embossed Plates are assembled to a stack (bank) to manufacture pillow plate heat exchangers.
Single Embossed Plates commonly form the double walls of jacketed vessels.
Pillow plates are hermetically sealed, they have a high structural stability and their manufacturing is mostly automated and
highly flexible. It can be operated at pressures > 30 MPa and temperatures of up to 1700 °C.
Single Embossed Plates commonly form the double walls of jacketed vessels.
Pillow plates are hermetically sealed, they have a high structural stability and their manufacturing is mostly automated and
highly flexible. It can be operated at pressures > 30 MPa and temperatures of up to 1700 °C.
Pillow Plate Specification
Pillow Plate Details
Pillow Plate Advantages
1.Cost-effective due to low welding costs Thinner materials can be used, saving you on material costs.
2.Pillow Plates' welding pattern guarantees high turbulence and therefore creates high overall heat transfer coefficients.
3.Reduced deposition (algae,lime, etc.) due to this higher turbulence (less fouling).
4.Due to the low volume in the plate, little cooling/heating fluid needs to be circulated. As a result, less pump capacity is required.
5.By working with laser welding machines that are CNC-programmed,all desired shapes, recesses, fastening points, and connections are possible.
Pillow Plate Application
Pillow Plate Banks (Heat Exchangers)
Pillow plate banks are typically used in applications involving liquid-liquid, gas-liquid, high viscosity or dirty media,low-pressure loss requirements, condensation (e.g. top condensers), falling film evaporation (e.g. paper & pulp industry),reboilers, water chilling, drying of solids, flake ice generation (food industry) and more. They are also commonly used as immersion chillers (e.g. in electroplating), where the banks are immersed directly into the tank. Banks can be constructed to
allow the individual plates to be separated from the stack, allowing easy cleaning or maintenance.
allow the individual plates to be separated from the stack, allowing easy cleaning or maintenance.
Pillow Plate Jacketed Tanks
The most extensive application of pillow plates to date is with jacketed vessels, because of their flexibility, full surface area coverage for heat transfer, low fluid hold-up, favorable manufacturing costs & time, and easy cleaning, especially in sterile applications. The tanks can be equipped with multiple jackets over their surface, including the tank bottom, e.g. conical or dished, and can include additional cylindrical shells inside the tank. Typical areas of implementation of pillow plate jacketed tanks are in the food and beverage industry and the chemical and pharmaceutical industries. These jackets are also referred to as "dimple jackets".
Others
Due to their geometrical flexibility, pillow plates can be customized/adapted to almost any geometry to offer targeted heat
transfer where it is needed. Some examples are the cooling of pipes in thermal processes or even battery packs and electric motors
for electric vehicles in the automotive industry.
transfer where it is needed. Some examples are the cooling of pipes in thermal processes or even battery packs and electric motors
for electric vehicles in the automotive industry.
Pillow Plate Production Process
Company Introduction
Anhui Yingchuang Laser Technology Co., Ltd. is located in Anqing City, Anhui Province, with a plant area of 8,000 square meters.It mainly produces laser welding heat exchanger plates, plate heat exchangers, flue gas heat exchangers, waste heat recovery heat exchangers , condensers, and heat sinks. and other equipment . The company was established in 2014 and was approved as a high-tech enterprise in 2022. It is committed to the research, development and production of laser welding heat exchange plates and related heat exchange equipment. Products are widely used in automobiles, machinery, petrochemicals, aviation, metallurgy, military, education and scientific research and other fields. The company actively forms a good cooperative relationship with professional colleges, and serves customers with strong research and development capabilities and professionalism. Based on the innovative,professional and efficient service concept, the company strives to build the company into an innovative demonstration enterprise in the heat exchange industry.
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