Continuous Fiber Reinforced Thermoplastic CFRT Uni direction Tape Prepreg

CFRT Sheet is a new type of thermoplastic FRP sheet, which is laminated by multiple layers of continuous fiber-reinforced unidirectional tapes. It has good toughness, high strength, and high impact tolerance, and can be stored at room temperature for a long time. CFRT sheets are characterized by a flexible design with a choice of fiber type, fiber content and fiber orientation to meet special requirements. The lightweight and high strength of CFRT material, low thickness, plus beautiful appearance, is a breakthrough in the boundaries of traditional metal and plastic materials. Products made of CFRT materials can be recycled at the end of life.

Structure of CFRT Laminate Sheet

The number of layers of the CFRT sheet is determined according to the requirements, generally 2~9 layers, up to 40 layers. The more layers, the higher strength it has. The cross-ply angle is generally 0°/ 90°, or 45°/ 45°.

CFRT Sheet Raw Materials - UD Tapes

Generally, thermoplastic composite materials use woven cloth, glass fiber mat, GMT and other discontinuous fibers to enhance the effect. CFRT materials ensure the continuity of fibers during production, and still maintain their continuity in molded products. This results in a product with properties that surpass traditional materials, with a lighter specific gravity and higher strength at the same time.

CFRT can be used as a basic material. After analyzing the complex products through the application program, CFRT can be flexibly changed by different laying designs to change the local or overall structure, so that the material can exert the highest performance value.

The thickness of a single sheet formed by efficient continuous roll pressing is less than 3mm. The thickness of the multi-layer hot-pressed sheet is more than 3mm.

High Rigidity

The continuous fiberglass structure gives CFRT excellent toughness, and large bending deformation will not cause damage to its structure.

High Strength

Compared with metal materials and thermosetting composite materials, it can absorb a larger amount of energy when it is impacted, and reduce the damage caused by impact.

Scratch Resistant

General impacts and scratches will not leave marks on its surface.

Corrosion Resistance

The protective film on the surface of CFRT can completely isolate moisture and general chemicals, which makes its surface easy to clean.

CFRT Skin Foam Sandwich Panels

The CFRT skin foam core sandwich panel is not only lightweight and high in strength but also has a good thermal insulation effect.

Thermoplastic Honeycomb Panels

Thermoplastic honeycomb panels are not only lighter and have greater load-bearing capacity, but also have better impact resistance.

CFRT Skin Hollow Formworks

Instead of traditional wood or metal building formwork, it is not deformed and can be recycled many times.

Trucks

CFRT sheets are used as skin materials for refrigerated or dry freight trucks.

RVs

The use of CFRT sheets as body skins on RVs is stronger and more durable than ordinary thermosetting FRP.

Rail & Subway

The use of CFRT on floors, wall panels, and ceilings on transportation objects can bring more lightweight experience.

Aerodynamics

Using CFRT materials as drag-reducing materials can not only effectively reduce energy consumption, but also increase safety protection for vehicles.

Sports Tools

CFRT can greatly increase the strength of rackets, skis, sleds, surfboards, diving boards, and paddles while reducing weight.

Ships and Yachts

The buildings on board use a large number of CFRT composite panels as construction materials.

With its newly developed continuous fiber reinforced thermoplastic technology, TOPOLO has attracted interest from several market segments including the electrical industry, automotive, medical, sports shoes and consumer goods. We also produce T-UD series uni-directional reinforced tapes and T-PC series thermoplastic composite sheets at our production site in Shanghai. We believe the new material can truly bring value to next-generation products across industries by delivering a combination of lightweight construction, specific strengths, and finishes at a scale unreachable for today’s existing materials.

Premium Raw Materials

The plastic masterbatch and glass fiber yarn used by TOPOLO fully comply with the International Plastics Standardization Technical Committee and the International Pollutant Emission Standards for Glass Fiber and Products Industry.

Safe and Reliable

The heating and cooling of thermoplastic sheets are in a closed space, which keeps production in a stable temperature environment and also protects the safety of operator

High Efficiency

The production speed of thermoplastic composite panels reaches 3~8m/min, and 10,000m² CFRT sheets or thermoplastic composite panels can be produced every day. The annual production capacity can meet the production demand of 80,000 box trucks.

Environmental Friendly

Thermoplastic composites are produced without the use of any adhesives. It relies on electric heating to melt the resin and achieve fusion between UD tapes without producing any harmful gases during the product production process. The fiberglass is completely wrapped in resin, and no dust is produced during product processing.

High Specifications

The maximum thickness of thermoplastic sheets can reach 5mm, the maximum width can reach 2.8m, the length of each roll can reach 250m, and up to 10 layers of UD tapes can be thermally compounded. The thickness of thermoplastic honeycomb panels ranges from 6mm to 120mm.

Reliable Quality

The surface of our thermoplastic composite sheets can achieve the same smoothness and brightness as thermoset FRP sheets, and its durability is far superior to the former.

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