Bulk Purchase: Wholesale XPS Foam Sandwich Panels at Great Prices

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Product Overview

Description





XPS sandwich panels are composite materials with XPS (extruded polystyrene) as the core material, which is a structural type with stable performance. The panels supplied by T-Panels are vacuum laminated: the skin material and the XPS core are bonded together using an adhesive through a laminator, during which the air between the core and the skin is extracted.


Structure Schematic
Surface Layer: GRP, CFRT, aluminum, stainless steel, pre-coated galvanized steel, PVC, etc. can be selected as skin materials. They can be tightly bonded to the core material.
XPS Foam Core: The XPS foam core provides thermal insulation properties while reducing the weight of the panel.
Reinforcement Layer: It increases the strength of the panel and also makes the surface more even.
Embedded Materials: Embedding various reinforcing structures inside the composite panel can increase the whole strength.




Specifications


Skin Materials
GRP sheet, CFRT sheet, Aluminum sheet, galvanized steel sheet, stainless steel sheet, PVC board, HPL plywood, etc.
Core Materials
XPS foam core.(Density: 35~50kg/m³)
Performance Treatment
Anti-ultraviolet, flame retardant, antistatic.
Length
≤12m.
Width
≤3.2m
Total Thickness
10~120mm or Customized.
Process Options
Embedded reinforcement materials; CNC machining.


XPS Foam Core
XPS foam is a kind of closed-cell foam with excellent properties such as lightweight, compression resistance, heat insulation, waterproof, corrosion resistance, etc., It is often used in buildings and industrial fields. Because of its ultra-low thermal conductivity, it is used to make thermal insulation material. Currently, XPS foam boards on the market generally come in yellow, white, blue, green, red, etc. Different colors of foam boards are due to the different color masterbatches added.




Skin Materials of XPS Sandwich Panels
XPS foam is compatible with many different material systems via adhesives and maintains this stable performance for a long time. Therefore, there are many choices for XPS sandwich panel skin materials.


GRP Sheets
CFRT Sheets


Aluminum Sheets
HPL Plywood Board


Applications of XPS Sandwich Panels
XPS sandwich panels combine lightweight, waterproof, thermal insulation and other properties. It is widely used in various buildings, vehicles, boxes and indoors.


RV Bodies
XPS sandwich panels are the most popular RV body panels. Such as wall panels, floors, and roof panels for caravans, travel trailers, campers, mobile villas, etc.
Truck Bodies
It is suitable for storage and transportation of medicines, fresh meat, vegetables, cold drinks, fruits, etc. It is one of the most important materials for refrigerated truck bodies and cold rooms.


Yachts
XPS sandwich panels can be used as wall panels, weather panels, floors, partitions, etc. inside yachts.
Buildings
XPS sandwich panels are widely used in buildings that require heat insulation, such as temporary houses, mobile villas, mobile toilets, etc., which greatly reduce the cost of building construction.


TOPOLO - Experts in Composite Panel Solutions
TOPOLO is a professional XPS foam sandwich panel manufacturer. Here we provide you with a series of composite solutions. We customize width, thickness, length, skin, core, color, surface treatment and more for your products. In addition, we also provide CNC machining services for your plates, which greatly reduces your reprocessing workload.


Premium Materials
Using high-quality raw materials, the foam board has pure color, uniform texture and stable performance.
Extra Large Size
Using one-piece composite panel lamination process, the length of the panel can reach 12m and the width can reach 3.2m.


Internal Embedded Materials
Aluminum profiles, steel profiles, fiberglass profiles, timbers, and other materials can be embedded inside the sandwich panels.
CNC Machining
Cutting, drilling, and cutting of XPS sandwich panels by 5-axis synchronous CNC machines.


Sandwich Panel Production Line




TOPOLO sandwich panel production line covers an area of 5,000 square meters. The production process is highly automated and can produce sandwich panels of various core materials and skins. We have internationally advanced production equipment that can meet large-volume and high-precision requirements.


Fully Automatic Cutting Machine
The operator does not need to touch the skin material, which avoids damage to the skin surface and reduces the adhesion of oil stains, thus improving the adhesion between the skin and the core material, and making the sandwich panel very smooth. It is also a detection platform that can directly detect whether the skin material meets production requirements.
Highly Flat Positioning Platform
The highly flat positioning platform can quickly assemble embedded parts. The accuracy error of embedded parts is within 0.2 mm, and the panels produced are very flat. It is also a platform for testing the flatness and defects of the core material. This platform is particularly suitable for manufacturing sandwich panels that require reinforcement materials to be embedded inside, such as RVs, refrigerated trucks, dry trucks, mobile homes, etc.


Fully Automatic Glue Laminating Machine
The glue spraying machine can choose different glues according to different materials. The system is equipped with an advanced coating control system that can achieve precise coating thickness and coating position, and evenly spray the adhesive on the surface of the core material. The spray width can be adjusted arbitrarily to meet the production of panels of different sizes, and the glue spray width can be adjusted according to the width of different sizes.
Multi-layer Vacuum Press
This is a customized positive and negative integrated multi-layer press developed by TOPOLO. It adopts automotive grade standards and has uniform pressure. The surface of the pressed sandwich panel is very smooth, which can avoid problems such as delamination and bulging. Its production efficiency is very high, and it can press more than 100 square meters of sandwich panels at the same time, and the pressing time can be shortened to 30 minutes.


Large Vacuum Suction Cup Spreader
The lifting capacity of the suction cup spreader is up to 2 tons. Using the suction cup spreader can not only quickly transport the sandwich panels, but also avoid panel damage and protect the edges and surfaces of the panels.
Quality Inspection System
We conduct a series of performance checks for sandwich panels: pressure resistance test, peeling test, high temperature resistance test, corrosion resistance test, UV resistance test, etc. Only sandwich panels that meet quality inspection standards can be sent to users.


Professional International Sales Team
Professional international sales team – English, French, Russian, Spanish, Portuguese, etc., make our communication unimpeded, from pre-sales product consultation to after-sales logistics services, to provide you with professional solutions.




Serve the Global Market
TOPOPO serves the global market. Currently, our RV composite panels have been exported to South America, North America, Europe, Africa, the Middle East, Southeast Asia, Central Asia, Oceania, South Asia and other markets.




0.1845 s.