Lab Portable Diamond Wire Sawing Machine for On Site Cutting Applications

Power Supply

AC 220 V, 50/60 Hz, 350W    (110V available upon request)

Frame Material

Heavy-duty Aluminum alloy

Controller

6" color LCD touch screen control panel 
program to control the Moving Speed of the diamond wire, feeding speed of the sample stage, the slicing thickness, and coolant pump operation.

Three axles Sample Stage
(All three axles are driven by the stepper motors and can be defined in the cutting program.)

• Z axle moves the diamond wire up and down. 




• Z down(cutting/feeding): The diamond wire moves down toward the sample stage.


• Z up(backing): The diamond wire moves up and away from the sample stage.




• Y axle moves the sample stage in and out (defining the cutting width). 


• R axle rotates the sample stage horizontally.


• Max. loading:   20 Kg ( Heavier load is available upon request )

Travel Distance (Z)

0.01 - 300mm (±0.01mm)

Feeding Speed (Z up)

0.01 - 30 mm/min (±0.01mm)

Back Speed (Z down)

1 - 30mm/min (±0.01mm)

Travel Distance (Y)

0.01 - 300mm (±0.01mm)

Cutting Width (Y)

0.01 - 300mm (±0.01mm)

Stage Rotation (R)

0.01 - 360 degree (+/-0.032 degree) 

Spooler Rotating Speed

0 - 5 meter/second

Diamond wire

Ø 0.35mm x 150m Length (accuracy +/- 0.03mm) 

Maximum Sample Dimensions

Ø300mm×300mm

Wire Tension System

• Built-in pneumatic valves can adjust the tension of cutting wire. (air pump with >20 PSI pressure is required, but not included) 


• Optional: Digital Pressure regulator 0~130PSI (+/-3% full span accuracy)

Cooling System

One Coolant tank and two small immersion pumps are included for cooling and lubricating diamond wire ( only use anti-rust liquid and oil as a coolant, never use water )

Optional

• Swing & Rotation Sample Fixture: Such fixture needs an independent controller for its parameter settings such as swing frequency/ angle (±23°, up to 20 swings/min), rotating speed and rounds (30rpm max.) Higher cutting surface quality can be expected by swinging or rotating the specimen throughout the cutting process. The fixture will enhance cutting speed up to 2 times

Overall Dimension(L×W×H)

Wire saw: 1100mm×892mm×1700mm  
Controller: 520mm x 400mm x 250mm

Warranty

One year limited, not including diamond wire and rusted parts