Polypropylene Honeycomb Core: Affordable and Lightweight Material

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Product Overview

Description





Fiberglass PP honeycomb panel is a new type of lightweight composite material. Its upper and lower layers are fiberglass sheets, and the middle layer is PP (polypropylene) honeycomb core. PP honeycomb is a durable, environmentally friendly, and lightweight material with very good corrosion resistance, while glass fiber sheet is a high-strength material. Combining them together not only maintains lightweight and high-strength properties but also has good anti-vibration effects.




Characteristics of Fiberglass PP Honeycomb Panels
Lightweight: PP (polystyrene) plastic has a low density. Coupled with its porous structure, it greatly reduces the weight of the composite board.
Excellent Compressive Strength: The honeycomb core has stable performance and has high strength and rigidity.
Excellent Flexural Strength: Fiberglass honeycomb panels perform exceptionally well in front of bending and deformation.
Weather Resistance: Fiberglass has good corrosion and weather resistance so that the honeycomb panels can be used in outdoor environments for a long time.


Basic Specifications


Skin Material
Thermosetting GRP,  thermoplastic GRP (CFRT sheet).
Core Material
Polypropylene Honeycomb. (Cell diameter: 8/12mm, Density: 80/120kg/m³ )
Length
Within 12m. (Tolerance: 1.0mm)
Width
Within 3.2m. (Tolerance: 1.0mm)
Thickness
10~80mm. (Tolerance: 0.1mm)
Surface Treatment
Glossy, matte, embossed, anti-slip, etc.
Processing
CNC machining (cutting, grinding, drilling, etc.)


Polypropylene Honeycomb Core
PP (polypropylene) honeycomb core is a plastic product with lightweight, impact resistance, water resistance and corrosion resistance. Its honeycomb structure minimizes its own weight and maintains high compressive strength.




Types of Fiberglass PP Honeycomb Panels
We offer two different systems of GRP sheets as skin materials for PP honeycomb panels: thermosetting GRP and thermoplastic GRP (CFRT). They have their own characteristics and application fields.


GRP Skin PP Honeycomb Panels
Thermosetting GRP uses a thermosetting resin as a matrix, with chopped fiberglass felts and fiberglass cloths as reinforcements. Usually, one or both surfaces are coated with a layer of gel-coat. It is bonded with PP honeycomb core with adhesives.


CFRT Skin PP Honeycomb Panels
Thermoplastic GRP – we call it CFRT, is a multi-layer reinforcement structure of continuous fiberglass interwoven at different angles. Usually, a decorative film is attached to its surface. It is thermally laminated with a PP honeycomb core.


Various Surface Treatments
TOPOLO manufactures different styles of fiberglass honeycomb sandwich panels. The surface of the honeycomb panel can be treated in various ways. FRP skin can be added with gel-coat and treated to a high-gloss or matte surface, and can also be embossed. CFRT skin can be added with a layer of high-gloss or matt laminated film, and can also be embossed with anti-slip patterns. At the same time, it can also bond other coverings such as vinyl leather, textiles, etc. on the surface of the fiberglass honeycomb panel.






Advantages of Our Products
TOPOLO has an internationally advanced fully automated fiberglass honeycomb panel production line, with a factory area of tens of thousands of square meters, and can produce sandwich panels up to 12m in length and 3.2m in width. Our production efficiency is among the best in China, and we can meet a large number of product needs in a short period of time.


Advanced Production Line
We are equipped with GRP honeycomb panel and thermoplastic honeycomb panel production lines, which can meet your needs for large-scale and customized products.
High-quality Raw Materials
The use of UV-resistant fiberglass reinforced materials greatly improves the outdoor weather resistance of honeycomb panels. There is no need to worry about damage to the panels from the scorching sun, wind, sand, rain and ordinary chemicals.


Super Size
We use large-scale advanced mechanical equipment and leading technology to produce fiberglass PP honeycomb panels. The size of panels can reach a length of 12m and a width of 3.2m, while still maintaining stable performance.
CNC Machining
5-axis CNC machining. High-speed and precise processing of honeycomb panels. We can process panels in any complex shapes with minimum error guaranteed.


Application Field
PP honeycomb panels with FRP skin are widely used in automobiles, RVs, ships, furniture and even sporting goods. Its application greatly improves the service life of the final products and reduces production costs.


Box Trucks
The lightweight and high-strength properties of glass fiber honeycomb panels are very suitable for dry cargo truck boxes. It is a typical material for truck lightweight.
RV Bodies
Fiberglass PP honeycomb panels are widely used in wall panels and floors of various RVs, caravans, and travel trailers instead of timbers.
Aviation Field
It can be used to manufacture aircraft interiors, wings, empennage and other components, helping to reduce the overall weight of the aircraft and improve fuel efficiency.


Transportations
Floors, wall panels, ceilings, table panels, etc. of vehicles, trains, buses, etc. Its lightweight properties help reduce vehicle weight and improve fuel economy.
Buildings
It can be used for walls, roofs, partitions and other parts of buildings.
Solar Backsheet
In the supporting structure of solar panels, they can be used as solar backsheets.


Professional International Sales Team
Professional international sales team – English, French, Russian, Spanish, Portuguese, etc., make our communication unimpeded, from pre-sales product consultation to after-sales logistics services, to provide you with professional solutions.




Serve The Global Market
TOPOPO serves the global market. Currently, our RV composite panels have been exported to South America, North America, Europe, Africa, the Middle East, Southeast Asia, Central Asia, Oceania, South Asia and other markets.




0.2177 s.