Friction Stir Welding/FSW Machine /POWERSTIR FRICTION STIR WELDING support Payment according to production stage

2022 CNC gantry type high speed aluminum pipe friction stir welding machine 

Friction stir welding has little pollution to the environment before and during welding.  The workpiece does not need strict surface cleaning preparation before welding, and the mixing head during welding can remove the oxide film on the surface of the welding parts, and there is no smoke, splash and noise pollution during welding.  Since FSW only relies on the rotation and movement of the stirring head to gradually realize the welding of the whole weld, compared with fusion welding, FSW saves more energy and costs less.

The equipment is mainly used for aluminum, copper, magnesium, titanium and other light alloy metal welding. Widely used in aerospace, shipbuilding, rail transit, automobile manufacturing, power electronics and other industries, become the best aluminum alloy welding technology. Main products include: water-cooled plate, heat sink, aluminum alloy water-cooled plate, copper alloy water-cooled plate, wide aluminum alloy fin radiator; Aluminum alloy water cooling plate for power electronics; Various types of aluminum alloy chassis; Wide-width aluminum alloy plate with rib; Thick wall aluminum alloy barrel; Aluminum alloy wheel; All types of aluminum alloy structural parts, all aluminum alloy products involved in connection.

The equipment is the company experienced several years of accumulation of experience, independent research and development of friction stir welding equipment with strong versatility. There are mature table and gantry friction stir welding equipment and a number of series of stirring head.

Main parameters:

Introduction of friction stir welding equipment features:

Linear guide series gantry table forward and backward movement (X direction) for 55 roller linear guide, beam direction (Y direction) for 55 roller linear guide, spindle up and down direction (Z direction) for 55 roller linear guide; Assemble, inspect and paint according to international and domestic standards. Z axis TBI6310 precision (C3) precision screw, can withstand greater forging force, more stable welding.

Machine features:

1, the company uses HT250 high strength resin sand castings, into the secondary tempering aging treatment, the material is stable and reliable, small deformation. The company's casting - tempering - processing - assembly - sheet metal are completed in a factory, the quality is more controllable, guaranteed. Compared with most of the peers are welding bed, it is difficult to eliminate internal stress, the machine is easy to deformation, most people think that friction stir welding itself does not need much accuracy, after the company's years of CNC machine tool experience, the bed deformation, the guide rail will be deformed, the guide rail deformation slider and the guide rail contact surface is not uniform, the guide is easy to bad, The bad guide rail will directly affect the different heart of the screw, and the screw will be easily broken, which will bring a great discount to the service life of the whole machine tool.

2, all the large parts in the pentahedron processing center to complete processing, clamping times, workpiece size and tolerance with security, the company has a large CNC milling machine, 18 meters x 3 meters number control gantry grinding machine, 4 meters x 2 meters CNC gantry grinding machine and other complete set of processing machine, the processing of each part is guaranteed.

3, machine tool by using the computer finite element analysis (FEA), reasonable structure and equivalent weight of the machine bed with better institution rigidity, the company engineers by air 625, seiko, weihai, east China sea day of qiqihaer second machine tool plant and other technical team, design structure The CNC gantry design strength and friction stir welding requirements, The product structure is more reasonable in the same industry.

4, machine tool assembly and installation team are installed by the installation of CNC gantry milling machine personnel, standard and high precision CNC gantry precision standards, including acceptance accuracy is higher than the NATIONAL standard (GB), the main purpose is to improve the service life and to process the product surface accuracy. Can also improve the service life of the stirring head (machine tool installation is not good, machine tool operation is unstable, the service life of the stirring head will be reduced)