Equipped With Digital Controller UV Paint Coating Plastic Board Making Machine SPC Flooring Production Line
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- Supplier: Romeroca Industry Co. Limited
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Product Overview
Description
Product Description
SPC Flooring Production Line
UV Coating Machine
Features of Romeroca SPC Flooring UV Coating Machine：
--Low labor cost and high efficiency.
--UV lamp curing, strong curing ability.
--The surface of the floor is smooth and textured by this lacquer line.
--Patent design, over 10 years' SPC flooring production experience.
--Equipped with digital controller for precise control of UV coating thickness.
--Automated equipment instead of manual operation will increase production efficiency by more than 3 times.
--The surface effect is good, the surface of the finished board has no particles and no pits, the board surface is flat and the
leveling is very good.
--The production environment requirements are not high, the entire workshop does not need to do professional purification, general workshop (no major sources of pollution) can be produced.
--UV lamp curing, strong curing ability.
--The surface of the floor is smooth and textured by this lacquer line.
--Patent design, over 10 years' SPC flooring production experience.
--Equipped with digital controller for precise control of UV coating thickness.
--Automated equipment instead of manual operation will increase production efficiency by more than 3 times.
--The surface effect is good, the surface of the finished board has no particles and no pits, the board surface is flat and the
leveling is very good.
--The production environment requirements are not high, the entire workshop does not need to do professional purification, general workshop (no major sources of pollution) can be produced.
Romeroca SPC flooring UV coating line is energy-saving, efficient and stable.The roller coater is divided into three sections.The whole machine has 3 sets of motor groups independently controlled.It is convenient operation,maintenance, high safety factor, and good effect during the coating process.UV dryer can be equipped with electronic variable control system, UV-LED cold light source, power dryer and paint film drying effect is more perfect.
UV COATING MACHINE INFORMATION
NO. | ITEM | LENGTH | POWER |
1 | DUST CEAN | 3M | 2.42KW |
2 | DRYING | 5M | 24KW |
3 | UV COATING | 2.5M | 7.15KW |
4 | BRUSH MACHINE | 2M | 0.4KW |
5 | TWO LIGHTS UV | 2.5M | 27.9KW |
6 | UV COATING | 2.5M | 7.15KW |
7 | LEVELING | 4M | 18.4KW |
8 | SIX LIGHTS UV | 4M | 82.5KW |
9 | 2M CONVEYOR | 2M | 0.4KW |
PROJECT CASES OF UV COATING MACHINE
What we are offering about SPC flooring project?
1.SPC flooring full production line:
SPC flooring Extruder machine, Mixer, Crushing & Mill machine, UV coating machine, Click slotting machine,Cutting machine, V-groove painting machine, IXPE/EVA lamination machine, Packing machine.
2.Raw materials for producing rigid core PVC flooring:
Chemicals: PVC SG5, stabilizer, ACR , CPE , PVC lubricant, PE wax.
Wear- resisting layer , PVC decor Film , IXPE/EVA underlayment, UV paint.
Romeroca already supplied 20 million meters of PVC decor film to global market.
To save shipping cost for our partners, Romeroca can mix different raw materials to ship together.
3.Spare parts for SPC flooring manufacturing line:
PCD cutters, PCD saw blades, Extruder mould, surface rollers, Screw & barrel, UV rollers, UV lamps.Romeroca can supply all kinds of accessories for all machines of rigid core vinyl flooring production.
4.Test equipments for SPC flooring factory:
Romeroca can supply all kinds of test equipments that SPC flooring manufacturing factory needs. For example: Drying Oven, Tensile tester, Wear tester, Scratch Tester, Click Strengthen tester, Click Projector, and so on.
Full production processes of SPC flooring
1. Crushing + Milling
During the SPC production process， it will generate some fragment waste materials. The Crusher and Miller can be used to crush and grind these SPC waste materials into powder, which can be recycled into the raw materials for the production of SPC. The recycled SPC material is also a necessary ingredient in the raw material ratio.
2. Mixing
Put the raw materials into a high-speed mixer for hot mixing according to a certain ratio, so that the various materials are mixed uniformly, and the moisture in the materials is removed, and then enter the cold mixer to cool the materials to prevent agglomeration and discoloration. The materials are mixed uniformly by cooling.
3. Extrusion
The mixed materials are put into the extruder, extruded by twin cone screw, and formed into sheet shape through the die. Then through four-roller/five-roller calendering unit, the wear-resistant layer and color film are laminated on the sheet by heat, to form the SPC board.
4. UV coating
A layer of UV paint is coated on the surface of the SPC board by the UV coating machine, which has the functions of preventing dust, scratching, increasing abrasion resistance, and making the glossy more uniform.
5. Cutting
Use automatic multiple ripsaw to cut the big SPC board into the small planks of the required size.
6. Slotting
Through the longitudinal and transverse double-end tenoner slotting machine, four sides edges of the SPC plank after cutting are processed into certain lock shape. The important thing is that need to choose the suitable click system and the perfect Polycrystalline diamond (PCD) click profiling cutters.
7. V-groove Painting
In global market some customers prefer to the edges of SPC flooring to be V-groove and painted with paint, similar to the edges of laminate flooring. They think this kind of flooring looks nicer. Of course, this is an optional working process.
8. IXPE/ EVA underlay laminating
Use hot melt adhesive to stick IXPE /EVA underlay on the back of the SPC flooring, which can make the flooring have better sound insulation effect and better walk feeling. Such products are more high-end.
9. Packing
Choose packing machine with different degrees of automation according to your needs, and there are fully automatic and
semi-automatic machines can be optional.
During the SPC production process， it will generate some fragment waste materials. The Crusher and Miller can be used to crush and grind these SPC waste materials into powder, which can be recycled into the raw materials for the production of SPC. The recycled SPC material is also a necessary ingredient in the raw material ratio.
2. Mixing
Put the raw materials into a high-speed mixer for hot mixing according to a certain ratio, so that the various materials are mixed uniformly, and the moisture in the materials is removed, and then enter the cold mixer to cool the materials to prevent agglomeration and discoloration. The materials are mixed uniformly by cooling.
3. Extrusion
The mixed materials are put into the extruder, extruded by twin cone screw, and formed into sheet shape through the die. Then through four-roller/five-roller calendering unit, the wear-resistant layer and color film are laminated on the sheet by heat, to form the SPC board.
4. UV coating
A layer of UV paint is coated on the surface of the SPC board by the UV coating machine, which has the functions of preventing dust, scratching, increasing abrasion resistance, and making the glossy more uniform.
5. Cutting
Use automatic multiple ripsaw to cut the big SPC board into the small planks of the required size.
6. Slotting
Through the longitudinal and transverse double-end tenoner slotting machine, four sides edges of the SPC plank after cutting are processed into certain lock shape. The important thing is that need to choose the suitable click system and the perfect Polycrystalline diamond (PCD) click profiling cutters.
7. V-groove Painting
In global market some customers prefer to the edges of SPC flooring to be V-groove and painted with paint, similar to the edges of laminate flooring. They think this kind of flooring looks nicer. Of course, this is an optional working process.
8. IXPE/ EVA underlay laminating
Use hot melt adhesive to stick IXPE /EVA underlay on the back of the SPC flooring, which can make the flooring have better sound insulation effect and better walk feeling. Such products are more high-end.
9. Packing
Choose packing machine with different degrees of automation according to your needs, and there are fully automatic and
semi-automatic machines can be optional.
Company Profile
1.Romeroca is a trading?
Romeroca is focus on technical , innovation and one-stop solution in flooring industry.
2.What can Romeroca supply?
Machinery, raw materials,accessories,instaltion,standard production process training, products standard and test, innovation etc
3.What is the delivery time?
Machinery:60-90 WORKING DAYS
Raw materials:15-25 WORKING DAYS
Spare Parts:15-30 WORKING DAYS
4.How to guarantee the quality?
All products from Romeroca will be tested & inspected before shipping.
5.What is the after sales services?
36 months tracking service,life-time technical support
Romeroca is focus on technical , innovation and one-stop solution in flooring industry.
2.What can Romeroca supply?
Machinery, raw materials,accessories,instaltion,standard production process training, products standard and test, innovation etc
3.What is the delivery time?
Machinery:60-90 WORKING DAYS
Raw materials:15-25 WORKING DAYS
Spare Parts:15-30 WORKING DAYS
4.How to guarantee the quality?
All products from Romeroca will be tested & inspected before shipping.
5.What is the after sales services?
36 months tracking service,life-time technical support
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