Small Scale French Fries Production Line Equipment Potato Chips Making Machine
- Category: >>>
- Supplier: Shanghai Genyond Technology Co. Ltd.
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Product Overview
Description
Product Description
1.Process capacity (finished capacity 500kg/h to 10000kg/h) and work flow can be customized.
2.All equipment are made of SUS304, electrical apparatus element are international brand or CHINT brand.
3. Heating method: Electric heating, Gas heating or Diesel heating (equipped with RIELLO or BALTUR burner), etc.
4. The size of French fries and the thickness of potato chips are adjustable. french fry production line.
5. For French fries line, we have special equipment to remove the unqualified fries. french fry production line.
6. With special designed fryer, quick heating and energy saving, enabled good performance. french fry production line.
Specification
| Item | Size | Power | Function |
| 1. Washer and Peeler | 2,200*650*1,000 | 1.5 kw | Peeling and washing |
| 2. Picking Platform | 5,000*700*1,000 | 0.55 kw | Manul removing the bad |
| potato | |||
| 3. Elevator | 2,000*650*1,200 | 0.37 kw | Connect peeler with |
| picking platform | |||
| 4. Cutter | 1,100*600*1,000 | 1.5 kw | Cutting potato in slice or stick shape, thickness adjustable |
| 5. Elevator | 2,000*650*1,200 | 0.37 kw | Connect peeler with |
| picking platform | |||
| 6. Blanching Machine | 5,000*1,000*1,200 | 0.75 kw | Color protection and pre cooking |
| 7. Laundry-drier | 1,250*800*850 | 1.5 kw | Removing extra water sticked to the potato |
| 8. Fryer | 4,900*1,100*2,600 | 1.1 kw | Pre fryer for 40 s |
9. Oil filtering and Collecting system | Match fryer | ||
10. De oil and Cooling Machine | 4,000*1,500*3,500 | 3.32 kw | De oil and air cooling |
| 11. Pre Cooler | 4,000*1,500*3,500 | 5.5 kw | Cooling fries to below |
| 15°C | |||
| 12.Fluidized IQF Freezer | 6,250*4,100*3,800 | 24.6 kw | Instant freezing to -18°C |
Finished Products
System Overview
Work Flow
Washing and Peeling(peeling machine)--Cutting(cutting machine)--Blanchin(Blanching machine)--De-watering(De-water machine)--Pre frying (Frying Machine)--De oil(De oil Machine)--Pre Cooling( pre cooling machine)--Quick Freezing( Instant Freezing)--Packing(packing machine)
System Components
No. | Machine Name | Function |
1 | PVC Elevator | For elevating and conveying fresh potatoes into the next washing peeling machine |
2 | Potato Washing and Peeling Machine | Thoroughly washing and peeling the potatoes |
3 | Sorting Conveyor | For manually disposing the uncleaned places and selecting the defective potatoes |
4 | Fries Cutting Machine | Cutting the potatoes into fries, sizes adjustable from 7*7 to 12*12mm |
5 | Water Tank Elevator | water as buffer to prevent fries breakage, and simply removing starch, meanwhile elevating fries into next step |
6 | Fries Sorting Machine | Automatically picking up the small pieces fries |
7 | Bubble Washing Machine | Through high pressure waterflow and water bubbles to impact and scrub the fries to wash off the starch |
8 | Blanching Machine | Through 60-95 degree hot water blanching to inhibit the activity of the enzyme and maintains the original vivid color of the fries |
9 | Vibration Dewatering Machine | Through vibration to remove the surface water and also to transport the fries uniformly to the next machine |
10 | Air Drying Machine | Through high pressure wind blowing for pre-cooling and removing the excess water in short time, effectively prevent the fried oil jumped phenomenon |
11 | Elevating Conveyor | For elevating and conveying the fries into next fryer machine |
12 | Continuous Frying Machine | For quick frying the fries around 40 seconds in 180°oil to avoid the adhesion and extend the shelf life |
13 | Vibration Deoiling Machine | Through vibration to achieve deoiling purpose, and also to convey the fries uniformly to next machine |
14 | Pre-cooling Machine | Through high pressure wind blowing for pre-cooling and deoiling the fries |
15 | Freezing Machine | Through mechanical vibration and wind pressure, the fluidized quick freezer floats products on stainless steel mesh belt, frozen products and prevent adhesion, achieve IQF |
16 | Automatic Packing Machine | For packing the finished frozen french fries |
01
WASHING PEELING MACHINE
This machine is used to peel with stone brusher and hard brusher, it can peel completely;
Uneven and corrugated brush can peel the material.
02
FRENCH FRIES CUTTER
This machine is used to cut potatoes into sticks.
it can cut potato, sweet potato, taro into sticks.
It is smooth in surface and cut in fast speed.
03
BUBBLE WASHING MACHINE
Washing time is 30-40s;
Washing process is for washing off the potato starch on the potato chips which can keep it from fall in the oil and keep long-use life for the frying machine.
04
BLANCHING MACHINE
Appropriate blanching can make potato starch gelatinization, result-ing in high quality powder internal texture and taste.
05
HOT AIR DRYING LINE
Function 1: deliver the french fries to next machine.
Function 2: with the drying process, it can reduce the water content and with lower oil content when frying.
The heating system is hot air drying.
06
CONTINUOUS FRYING MACHINE
Best frying temperature: 170~180ºC
instrument temperature control range: environment tempera-ture-300ºC.
frying time range: 40 second- 60 second.
07
IQF INSTANT QUICK FREEZER
It is for instant quick freezing after frying.
To make the temperature to -18ºC.
In/out temperature: +60/-18ºC
IQF freezing temperature: -35ºC
08
AUTOMATIC WEIGHING & PACKAGING MACHINE
Packing speed: 10-35 bags/ min
Bag size: (W)100-360mm
(L)100-385mm
Max film width: 620mm
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