Arm span 1440 load 12kg welding handling robot can be customized assembly line solution service professional team robot
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- Supplier: Shandong Chenxuan Robot Technology Co. Ltd.
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Product Overview
Description
Automatic Japan imported welding 6-axis equipment auto parts welding special robot Ultra-cost-effective equipment manipulator
Product Description
Product Name | Six axis welding robot |
Material | Cast iron |
Model number | AR1440 |
load | 12KG |
Product performance description
Welding robots are industrial robots engaged in welding (including cutting and spraying). According to the International Organization for Standardization (ISO) definition of an industrial robot as a standard welding robot, an industrial robot is a multi-purpose, reprogrammable automatic control Manipulator with three or more programmable axes for use in the field of industrial automation. In order to adapt to different uses, the mechanical interface of the last axis of the robot is usually a connecting flange, which can be connected to different tools or end effectors. The welding robot is equipped with a welding clamp or welding (cutting) gun on the final shaft flange of the industrial robot to enable it to weld, cut or thermal spray.
Basic principle
The basic working principle of the welding robot is teaching reproduction, that is, the robot is guided by the user and operates step by step according to the actual task. In the guidance process, the robot automatically remembers the position, posture, motion parameters and welding parameters of each action of the teaching, and automatically generates a program for continuous execution of all operations. After the completion of teaching, just give the robot a starting command, the robot will accurately follow the teaching action, step by step to complete the entire operation, the actual teaching and reproduction.
sort
Arc welding robot. It can be used in all arc welding, cutting technologies and similar industrial methods. The most commonly used ranges are MIG welding (CO2 welding, MAG welding) for structural steel and chromel nickel steel, MIG welding for aluminum and special alloys (MIC welding), MIG welding for chromel nickel steel and aluminum, and submerged arc welding.
A complete arc welding robot system shall include a robot manipulator, a control system, a welding device and a weldment holding device. The clamping device has two sets of rotating tables which can enter the working range of the robot in turn.
The arc welding robot usually has more than five degrees of freedom, and the arc welding robot with six degrees of freedom can ensure the arbitrary space trajectory and attitude of the welding gun. The point-to-point movement speed can reach more than 60m/min, and the trajectory repetition accuracy can reach ±0.2mm. This arc welding robot should have the function of linear and circular interpolation swing, a total of six swing modes to meet the welding process requirements, the robot load is 5kg.
A complete arc welding robot system shall include a robot manipulator, a control system, a welding device and a weldment holding device. The clamping device has two sets of rotating tables which can enter the working range of the robot in turn.
The arc welding robot usually has more than five degrees of freedom, and the arc welding robot with six degrees of freedom can ensure the arbitrary space trajectory and attitude of the welding gun. The point-to-point movement speed can reach more than 60m/min, and the trajectory repetition accuracy can reach ±0.2mm. This arc welding robot should have the function of linear and circular interpolation swing, a total of six swing modes to meet the welding process requirements, the robot load is 5kg.
Development trend
In recent years, the research and application of welding robot technology has made many outstanding achievements in weld tracking, information sensing, off-line programming and path planning, intelligent control, power supply technology, simulation technology, welding process method, remote control welding technology and so on. With the continuous development of computer technology, network technology, intelligent control technology, artificial intelligence theory and industrial production system, there are still many problems in the field of welding robot technology that need to be seriously studied. In particular, the vision control technology, fuzzy control technology, intelligent control technology, embedded control technology, virtual reality technology, network control technology and other aspects of welding robot will be the main direction of future research.
Details Images
The basic configuration of welding robot includes robot control cabinet, robot body, welding power supply, wire feeder, wire tray bracket, welding gun and various connecting cables, protective gas and welding wire. The whole can be divided into robot system, welding system, welding gun kit, positioner, electrical control and safety protection system.
Robot body: The robot body is the key to complete the welding operation, the body is generally selected as a six-axis structure, the arm length can be selected according to the operation range of 4 meters, 8 meters and two meters three specifications. SINSUN series welding robots are loved by customers, if you need the robot body can contact us
The robot body refers to the mechanical part of the industrial robot, also known as the operator, which is the operating mechanism of the industrial robot, and refers to the original form and itself of the industrial robot. The whole robot is also composed of other supporting software and supporting equipment. The basic structure of the robot body is composed of five parts: 1. 2, fuselage and walking mechanism; 3, the arm; 4, wrist; 5. Hands.
The standard hardware in the industrial robot control cabinet is mainly the control module, which mainly contains the main computer that controls the operator action, including the execution and signal processing of RAPID. One control module can be connected to 1 to 4 drive modules. The drive module contains the module of the electronic device, which can power the motor of the manipulator, the drive module can contain 9 drive units, each unit controls a manipulator joint, the standard industrial robot has 6 axes so there are six joints, so each industrial robot manipulator usually uses a drive module.
The role of the robot demonstrator
The functions of the robot demonstrator include 1. Ensure a safe protective shutdown 2. Monitor the robot and all equipment in the
work unit for behavior errors and alarm 3. Window to understand the robot operation and the entire program control position A
great tool and a great way to test new robot programs, and it's easy and fast The teaching device is the interface operating
device between the master application tool software and the user (robot) The demonstrator is connected to the control cabinet by
cable All the operations of the robot are basically completed through the teaching device, such as manual operation of the robot;
Write, test and run robot programs; Set, check the robot status Settings and positions. The teaching device can start, pause and
stop the operation of the robot, and switch different program modes (automatic, manual, teaching, etc.) The teaching device can
monitor the running state of the robot in real time, including the Angle of each joint, speed, acceleration, torque, tool
coordinate system position and other information, as well as the robot system status, alarm information, safety state and so on
work unit for behavior errors and alarm 3. Window to understand the robot operation and the entire program control position A
great tool and a great way to test new robot programs, and it's easy and fast The teaching device is the interface operating
device between the master application tool software and the user (robot) The demonstrator is connected to the control cabinet by
cable All the operations of the robot are basically completed through the teaching device, such as manual operation of the robot;
Write, test and run robot programs; Set, check the robot status Settings and positions. The teaching device can start, pause and
stop the operation of the robot, and switch different program modes (automatic, manual, teaching, etc.) The teaching device can
monitor the running state of the robot in real time, including the Angle of each joint, speed, acceleration, torque, tool
coordinate system position and other information, as well as the robot system status, alarm information, safety state and so on
Product Usage
Product usage introduction
1. The robot must be tested before working: check whether the cable slot and wire are free of damage and leakage; Whether the robot body, external shaft, gun cleaning station, water cooler, etc. are strictly prohibited to place debris, tools, etc.; Whether liquid objects (such as water bottles, etc.) are strictly prohibited on the control cabinet; Whether there is leakage of gas, water and electricity; Welding tool thread is not damaged, robot is not abnormal.
2. The robot can operate without alarm after the power is connected. After the teaching box is used, it should be placed in the specified position, away from the high temperature area, and cannot be placed in the working area of the robot to prevent collision.
3. Before operation, check whether the voltage, air pressure and indicator light are normal, whether the mold is correct, and whether the workpiece is installed in place. Be sure to wear overalls, work gloves, work shoes and protective glasses when operating. Operators must be careful to prevent collisions.
4. If the equipment is abnormal or faulty during operation, stop the machine immediately, protect the site, and then report for repair. It must be stopped before entering the robot operation area for adjustment or repair.
5. After welding the finished part, check whether there is any spatter burr in the nozzle that is not cleaned up, whether the welding wire is bent, and clean it when necessary. Keep the spray launcher at the cleaning station unblocked and the oil bottle inside.
6. Robot operators must be trained and certified to work. When entering the training ground, please follow the arrangement of the instructor, wear safe clothes, listen carefully, watch carefully, do not play and play, and keep the ground clean and tidy.
7. Careful and careful operation to prevent collision accidents. Non-professional personnel are strictly prohibited from entering the robot working area.
8. After the work is completed, turn off the gas circuit device, cut off the power supply of the equipment, and confirm that the equipment has stopped before cleaning and maintenance.
2. The robot can operate without alarm after the power is connected. After the teaching box is used, it should be placed in the specified position, away from the high temperature area, and cannot be placed in the working area of the robot to prevent collision.
3. Before operation, check whether the voltage, air pressure and indicator light are normal, whether the mold is correct, and whether the workpiece is installed in place. Be sure to wear overalls, work gloves, work shoes and protective glasses when operating. Operators must be careful to prevent collisions.
4. If the equipment is abnormal or faulty during operation, stop the machine immediately, protect the site, and then report for repair. It must be stopped before entering the robot operation area for adjustment or repair.
5. After welding the finished part, check whether there is any spatter burr in the nozzle that is not cleaned up, whether the welding wire is bent, and clean it when necessary. Keep the spray launcher at the cleaning station unblocked and the oil bottle inside.
6. Robot operators must be trained and certified to work. When entering the training ground, please follow the arrangement of the instructor, wear safe clothes, listen carefully, watch carefully, do not play and play, and keep the ground clean and tidy.
7. Careful and careful operation to prevent collision accidents. Non-professional personnel are strictly prohibited from entering the robot working area.
8. After the work is completed, turn off the gas circuit device, cut off the power supply of the equipment, and confirm that the equipment has stopped before cleaning and maintenance.
Description of product use effect
1. Compact structure, small inertia, multi-joint type, large relative range of action, faster movement.
2. Better control system for faster response.
3. It can accelerate operation and save working time.
4. Fully independent multi-joint robot equipped with intelligent welding manipulator, wider range of motion.
5. Stabilize and improve welding quality to ensure weld uniformity.
6. Improve labor productivity, can work 24 hours a day.
7. Improve the working conditions of workers and allow them to work in hazardous conditions.
8. Reduce the requirements for workers' operating skills.
2. Better control system for faster response.
3. It can accelerate operation and save working time.
4. Fully independent multi-joint robot equipped with intelligent welding manipulator, wider range of motion.
5. Stabilize and improve welding quality to ensure weld uniformity.
6. Improve labor productivity, can work 24 hours a day.
7. Improve the working conditions of workers and allow them to work in hazardous conditions.
8. Reduce the requirements for workers' operating skills.
Packing&Shipping
The transportation and packaging requirements of our robots are to ensure that the robots are safe, stable and avoid damage during transportation. Detailed shipping and packing requirements are as follows: \\uD83D\\uDC47
1, safety and reliability: the packaging should be able to ensure that the robot is safe and non-destructive during transportation and loading and unloading. Packaging materials and structures should be able to withstand external shocks, pressures and collisions to prevent robot parts from falling off or being damaged.
2. Solid and firm: The design and production of the packing box should ensure that the robot can withstand bumps and shocks during transportation without damage. The packing box is required to have sufficient strength and stability, and it should be easy to disassemble.
3, shock-proof measures: in the packaging process, shock-proof materials should be used to liner the robot, so that the robot and the packaging box are combined into a stable, firm and flexible whole. In addition, corresponding anti-shock measures should also be taken between the packaging box and the transport vehicle to withstand the bumps and shocks generated during loading, unloading and transportation under normal conditions.
3, moisture-proof and dustproof: in the design and production process of the packing box, moisture-proof and dustproof measures should be considered to avoid moisture or dust pollution of the robot. The packing case should be marked with moisture-proof and sun-proof labels. At the same time, direct exposure to sunlight should be avoided during robot transportation.
4, easy to check: according to the mode of transport, the robot transport should be escorted by a special person, or each transfer link should have a special person to check the box. If necessary, the upper part of each robot packing box should be set up plexiglass peephole for the transportation personnel to observe the integrity of the robot in the box and remind the handling personnel to pay attention to handling.
5. Labels and marks: the name, specification, quantity, manufacturer and dangerous goods mark of the robot should be clearly marked on the packing box to facilitate identification and transportation management.
1, safety and reliability: the packaging should be able to ensure that the robot is safe and non-destructive during transportation and loading and unloading. Packaging materials and structures should be able to withstand external shocks, pressures and collisions to prevent robot parts from falling off or being damaged.
2. Solid and firm: The design and production of the packing box should ensure that the robot can withstand bumps and shocks during transportation without damage. The packing box is required to have sufficient strength and stability, and it should be easy to disassemble.
3, shock-proof measures: in the packaging process, shock-proof materials should be used to liner the robot, so that the robot and the packaging box are combined into a stable, firm and flexible whole. In addition, corresponding anti-shock measures should also be taken between the packaging box and the transport vehicle to withstand the bumps and shocks generated during loading, unloading and transportation under normal conditions.
3, moisture-proof and dustproof: in the design and production process of the packing box, moisture-proof and dustproof measures should be considered to avoid moisture or dust pollution of the robot. The packing case should be marked with moisture-proof and sun-proof labels. At the same time, direct exposure to sunlight should be avoided during robot transportation.
4, easy to check: according to the mode of transport, the robot transport should be escorted by a special person, or each transfer link should have a special person to check the box. If necessary, the upper part of each robot packing box should be set up plexiglass peephole for the transportation personnel to observe the integrity of the robot in the box and remind the handling personnel to pay attention to handling.
5. Labels and marks: the name, specification, quantity, manufacturer and dangerous goods mark of the robot should be clearly marked on the packing box to facilitate identification and transportation management.
Company Introduction
We are a young, energetic and creative team, our team comes from different backgrounds, different places, with differentprofessional skills, but we share the same goals and values, committed to providing customers with quality and achieve common growth..
The above is the photo of our company to participate in the exhibition, we participate in the exhibition, hoping to let more customers know and understand our company and products, our company has a professional team, according to the needs of customers to provide customers with appropriate automated production line overall solution.
Our Services & Strength
Shandong Chenxuan Robot Technology Co., LTD. Shandong Chenxuan), with a registered capital of 10 million yuan, is a high-tech enterprise specializing in the R&D, design, manufacturing and sales of industrial robot integrated application and non-standard automation equipment. The company is committed to the intelligent research and industrial application of robots in the field of machine tool loading and unloading, handling, welding, cutting, spraying and remanufacturing. The main sales products include YASKAWA Yaskawa, ABB, KUKA KUka, FANUC and other brands of robots, three-dimensional flexible workbench, fully digital multi-function welding power supply, positioner, walking track, etc. The supporting equipment is widely used in automobile parts, trailer parts, construction machinery, axle, military, aerospace, mining machinery, motorcycle parts, metal furniture, hardware products, fitness equipment, agricultural machinery parts and other industries.
Based on national strategic emerging industries such as high-end equipment manufacturing, the company will pursue "Made in China 2025" and is committed to the deep integration of robotics and Internet technology to promote China's intelligent manufacturing. We will provide you with professional industry 4.0 automation solutions, and sincerely look forward to cooperating with you!
Based on national strategic emerging industries such as high-end equipment manufacturing, the company will pursue "Made in China 2025" and is committed to the deep integration of robotics and Internet technology to promote China's intelligent manufacturing. We will provide you with professional industry 4.0 automation solutions, and sincerely look forward to cooperating with you!
FAQ
problem：How many ways are robots currently programmed?
resolve：At present, there is only one kind of more mature, teaching device point-to-point programming
problem：Can one robot replace several humans?
resolve：A conservative estimate is that one robot can replace three to five human workers
problem：What is the service life of industrial robots?
resolve：Normal robot service life is 8-10 years, the need for regular maintenance of the robot
problem：How long does the robot need maintenance during use?
resolve：In the use of robots, maintenance should be carried out once a year or 3,000 minutes to extend life
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