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ZJL Vertical Slurry Pump
The ZJL vertical slurry pump is a vertical axial suction single-stage single suction centrifugal structure. It is mainly composed of impeller, volute, rear liner plate, shaft sleeve, support, support plate, shaft, bearing, bearing body and other parts. The materials of impeller, volute, rear liner plate and other parts in contact with the slurry vary according to the slurry characteristics. The impeller and shaft are connected by threads, and the volute, support and bearing body are connected by bolts. The pump shaft and motor can be driven directly by coupling or belt. The vertical pump has no circumferential peak structure, and the bearing is lubricated with grease.
Vertical Slurry Pumps are highly configurable pumping equipment designed to reduce maintenance and operating costs. They require less floor space than horizontal pumps, and wear parts are made of hard metal or rubber.
1. Startup method
The vertical submerged slurry pump does not need backfilling to start. The impeller is located underwater, and the suction performance is better. Therefore, a higher speed can be used, and it can work normally in the case of insufficient suction; the horizontal slurry pump needs to be reversed. Install.
2. Installation area
The vertical submersible slurry pump occupies a small area and is light in weight. If the unit of the slurry pump has a limited area, the vertically submerged slurry pump can be appropriately selected; the horizontal slurry pump occupies a large area and needs to be installed. The area is huge.
Structural Features
- Single stage, single suction, vertical centrifugal pump- Wet parts such as casing, impeller, liner plate in anti-abrasion high chrome cast iron alloy.
- For fluid of high concentration, inlet agitator is designed -According to the depth of the pit, suction pipe can be added to the pump inlet.
Performance Parameters:
Installation Dimensions:
ZJ Series Horizontal Slurry Pump
Capacity: 4.5-3741m3/h
Head: 6-130m
Speed: 300-2930rpm
NPSHr: 1.3-10.7m
Eff: 83%
Power: Max.800kw
Max Handling solids: 180mm
Seal arrangement: Packing seal, Expeller seal, Mechanical seal
Coupling type: DC, Belt(CR, CV, ZVZ, CL)
Discharge size: 350mm,300mm,250mm,200mm,150mm,100mm,80mm,65mm,50mm,40mm
Impeller: high-chrome alloy (Different impeller types can be chosen according to the working site conditions.)
1. Coupler 2. Shaft 3.Bearing housing 4. Disassembly ring 5.Expeller 6.FPL insert 7.Volute liner 8. Impeller 9.Throatbush 10. Cover plate 11. Frame plate 12. Stuffing box 13. Lantern ring 14. Base 15.Frame 16.Adjusting bolts
ZJ High Efficiency Slurry Pump Performance Parameters:
This is a new generation of centrifugal slurry pumps based on modern hydromechanics and mechanics theories, TJ series slurry pumps are designed for heavy duty high head applications like ash removal in power plants, coal, Filter press feed and mining tailing etc, oil lubrication with water-cooling design makes the bearings always working at lower temperature, direct connected drive are always optional by trimming impeller to appropriate diameter and to get performance just in need, save the cost for variable-frequency motor. Specially designed liners and impellers structure help pump get higher efficiency and high head.
Design Features:
√ CAD modern design, super hydraulic performance, high efficiency and lower abrasion rate.
√ Wide passage, non-clogging and good performance of NPSH.
√ Expeller seal combined with packing seal and mechanical seal have been adopted to guarantee the slurry from leakage.
√ Reliability design ensures long MTBF(mean time between events).
√ The metric bearing with oil lubrication, reasonable lubricating and cooling systems ensure the bearing to be operated under low temperature.
√ The materials of wet parts have good performance of anti-wearing and anti-corrosion.
√ The pump can be used for seawater ash removing to prevent it from the corrosion of seawater, salt and mist, and electrochemical corrosion.
√ The pump can be operated in series with multi-stage within permissible pressure.
ZJ Series Horizontal Slurry Pumps Parameters
ZJ High Efficiency Slurry Pumps Applications:
Ash Removal
Featured with high efficiency and high head, hard metal wet parts, plus the usage of oil lubrication bearing assembly, ensures the pump could running continuously without stop in ash removal in power plants.
Coal Washing
High head performance could meet the needs of feeding process to filter press, allows the SPL pumps are widely used in coal washing applications.
Mineral Processing
The rigid structure design and usage of wear-resistance hard metals, combined with low running speed, allows SPL slurry pumps could be used in long distance tailing transportation.
FGD System
Special materials are adopted to resist the abrasion and corrosion from the gas of power generation.
Building Material
The usage of versatile wear/corrosion resistance materials allow the pump could be used in this field to pump corrosive and sticky fluids.
Metallurgy
Specially designed oil lubrication and cooling system ensures the bearings to run at low temperature while delivering high temperature media in steel slag transportation.
Filter Feeding
Passage of wet part were designed to have the feature that head drops quickly when flow rate increases, by the rule of power consumption: the power is directly proportional to the product of the flow rate and head, and the curves are nearly reverse 45 degree, this means, the power won’t change much when flow rate or head change, this characteristic especially applies to filter-press feeding applications in coal preparation plants, where the flow rate need to be substantial under lower head, and minor flow rate at high head.
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