Autoclave gas block line and gas block plant
- Category: >>>
- Supplier: Shandong Hongfa Scientific Industrial And Trading Co. Ltd.
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Product Overview
Description
Product Description
aac production line
AAC block machinery price and aac block making machine with capacity 100000m3
AAC (Autoclaved aerated concrete) block Main raw materials of AAC are siliceous material (sand, fly ash and Silicon tailings) and Calcium materials (lime and cement) mixed with foaming agent (aluminum powder). It is the product of light porous silicate through the following processes: batching, mixing, pouring, hardening, cutting, autoclaving and curing etc. Because of large amount of well-distributed tiny pores after foaming, it is named autoclaved aerated concrete.
Main Features
1. Light weight, can reduce the building's own weight and cost, and help improve the earthquake resistance of buildings
2. Good thermal insulation performance and low thermal conductivity
3. It has processibility. It has the same processibility as wood. It can be sawed, planed, drilled and nailed, which is conducive
to construction and can be operated on site.
4. Strong pressure resistance
5. The aerated block is resistant to high temperature, and the compressive strength of the aerated concrete is slightly increased
when the temperature is below 600 °C. When the temperature is around 600 °C, the compressive strength is close to the compressive
strength at normal temperature, so The fire performance of aerated concrete for building materials meets national first-class fire
protection standards.
What machine produce AAC block making machine? as following:
Main Process Flow of AAC block making machine:
1. Dose and match measured raw materials;
2. After distributing, feed raw material into pouring mixer to make slurry.
3. Through thoroughly mixing, the slurry is poured to mould
4. After pre-curing under a certain temperature and time, the block would reach a certain hardness and prepare for cutting;
5. Tilting hoister would turn over 90 degrees of mould;
6. Then open the mould and separate it from block. And take the block with side plate to the cutting cart;
7. The horizontal cutting machine cuts blocks from both sides.
8. Then the vertical cutting;
9. After cutting, the block is hanged to curing carts with side plate by semi-finished product hoister;
10. Grouping the carts and put them into autoclaves;
11. Curing the blocks under certain temperature and pressure;
12. Carry the finished product out of autoclave by the winch.
13. The finished product hoister take the finished product to finished blocks area;
14. The side plate return back through side plate roller;
15. Side plate would be organized with open mould for the next circle.
2. After distributing, feed raw material into pouring mixer to make slurry.
3. Through thoroughly mixing, the slurry is poured to mould
4. After pre-curing under a certain temperature and time, the block would reach a certain hardness and prepare for cutting;
5. Tilting hoister would turn over 90 degrees of mould;
6. Then open the mould and separate it from block. And take the block with side plate to the cutting cart;
7. The horizontal cutting machine cuts blocks from both sides.
8. Then the vertical cutting;
9. After cutting, the block is hanged to curing carts with side plate by semi-finished product hoister;
10. Grouping the carts and put them into autoclaves;
11. Curing the blocks under certain temperature and pressure;
12. Carry the finished product out of autoclave by the winch.
13. The finished product hoister take the finished product to finished blocks area;
14. The side plate return back through side plate roller;
15. Side plate would be organized with open mould for the next circle.
Raw material preparation section of AAC block making machine
1.Raw materials need to be ground before being processed. In order to meet the fineness requirements of the feed, block materials
such as quicklime and natural gypsum need to be crushed.
such as quicklime and natural gypsum need to be crushed.
2.Grinding can give full play to the activity of the material;The ground slurry has better water retention and higher viscosity
due to the dissolution of some components , which can make the slurry have proper consistency and liquidity
due to the dissolution of some components , which can make the slurry have proper consistency and liquidity
Material Batching and Pouring process of aac block making machine
1.Measure various raw materials, adjust the temperature and concentration, and feed materials to the mixing equipment in sequence according to the process requirements
2.The pouring process is one of the unique processes that distinguish aerated concrete from other concretes. The prepared raw
materials are stirred to meet the specified time temperature and consistency requirements to obtain slurry, then pour into the
mold.
materials are stirred to meet the specified time temperature and consistency requirements to obtain slurry, then pour into the
mold.
Static stop curing in curing section of aac block making machine
1.The poured mold is pushed into the resting room with a conveyor chain for initial gas generation and initial setting. The room
temperature is 50-70°C, and the time is 1.5-2 hours.
temperature is 50-70°C, and the time is 1.5-2 hours.
2.The resting process is mainly to promote the slurry to continue to complete the hardening process, so that the embryo body
reaches a certain hardness for cutting
reaches a certain hardness for cutting
Cutting section of aac block making machine
The cutting process is to divide and shape the AAC body to meet the appearance and size requirements. The cutting process reflects
the characteristics of air-entrained concrete, which is convenient for large-volume molding, flexible and diverse in shape and
size, and large-scale mechanized production
the characteristics of air-entrained concrete, which is convenient for large-volume molding, flexible and diverse in shape and
size, and large-scale mechanized production
Out of autoclave section of aac block making machine
1.The poured mold is pushed into the resting room with a conveyor chain for initial gas generation and initial setting. The room
temperature is 50-70°C, and the time is 1.5-2 hours.
temperature is 50-70°C, and the time is 1.5-2 hours.
2.The resting process is mainly to promote the slurry to continue to complete the hardening process, so that the embryo body
reaches a certain hardness for cutting
reaches a certain hardness for cutting
Packing aac block section of aac block making machine
1.The poured mold is pushed into the resting room with a conveyor chain for initial gas generation and initial setting. The room
temperature is 50-70°C, and the time is 1.5-2 hours.
temperature is 50-70°C, and the time is 1.5-2 hours.
2.The resting process is mainly to promote the slurry to continue to complete the hardening process, so that the embryo body
reaches a certain hardness for cutting
reaches a certain hardness for cutting
Technical Parameter
1. AAC block making machine Ball Mill: grinding sand to slurry
Type | Diameter | Length | Productivity | Power |
Φ1200x4500mm | 1200 | 4500 | 3-4ton/h | 55kw |
Φ1500x5700mm | 1500 | 5700 | 6-8ton/h | 130kw |
Φ1830x7000mm | 1830 | 7000 | 8-17ton/h | 245kw |
Φ2200x9000mm | 2200 | 9000 | 20-70tons/h | 380kw |
Type | AAC mould length | AAC mould width | AAC mould height |
4200x1200x600 | 4720mm | 1735mm | 1078mm |
4800x1200x600 | 5320mm | 1735mm | 1078mm |
6000x1200x600 | 6550mm | 1750mm | 1085mm |
Vertical cutting
Type | Min spacing of wires | Range of swing(mm) | Diameter of cutting wire(mm) | Overall size |
4.2x1.2x0.6 | 10mm | 7.5mm | Φ0.6-Φ1.0 | 5200x3200x3560mm |
4.8x1.2x0.6 | 10mm | 7.5mm | Φ0.6-Φ1.0 | 5900x3200x3560mm |
6x1.2x0.6 | 10mm | 7.5mm | Φ0.6-Φ1.0 | 7200x3200x3560mm |
Vertical cutting
Type | Min spacing of wires | Diameter of cutting wire(mm) | Overall size |
4.2x1.2x0.6 | 5mm | Φ0.6-Φ0.8 | 5500x2860x2500mm |
4.8x1.2x0.6 | 5mm | Φ0.6-Φ0.8 | 5500x2860x2500mm |
6x1.2x0.6 | 5mm | Φ0.6-Φ0.8 | 6500x2860x2500mm |
Packaging & Shipping
Successful case
Customer feedback
Company Profile
Shandong Hongfa Machinery Co., Ltd is a construction and building materials equipment manufacturer mainly produce all kinds of AAC block making machine, concrete block making machine, concrete tile making machine and concrete pipe making machine with more than 20 years experience and being the biggest manufacturer in China at present. All the products are conformity with the standard of the state, and gets the ISO9001-2008 Quality System Certificate.
4 production bases:
Now it has 4 production bases in Shandong and Guangxi covering more than 500 acres, with 56 senior engineers and engineers, more than 1120 engineers and technicians.It is the biggest building materials machinery manufacturers, with strong technical force, reliable product quality,which merge science,industry and trade together in one.
"Top 10 Influential Chinese brick brand"
It has produced "Hongfa" brand building machinery up to three series of 21 varieties of product with ISO9001-2008 international
quality system certification. The company was named "National contract and trustworthy enterprise", "national AAA level credit
enterprise", "National Key High-tech Enterprise", "Hongfa" brand products have been awarded such Honorary titles as "Top Ten
Influential Chinese brick brand" "Famous Trademark of China", "Shandong Famous Trademark", "consumer satisfaction products" and so
on.
Nine reason for choice HONGFA COMOPANY
1.Have been sold 450 AAC production lines all over the world.
2.Famous trademark of China.
3.National key high-tech enterprise.
4.National enterprise abiding by contract and keeping good faith.
5.Top ten influential brand of China brick and the tile industry.
6.First place in productionand sales of brick machine and the tile making machine in China.
7.After-sale services throughout the country.
8.ISO quality system certificate enterprise.
9.Supporting institution of Shandong machinery institute.
4 production bases:
Now it has 4 production bases in Shandong and Guangxi covering more than 500 acres, with 56 senior engineers and engineers, more than 1120 engineers and technicians.It is the biggest building materials machinery manufacturers, with strong technical force, reliable product quality,which merge science,industry and trade together in one.
"Top 10 Influential Chinese brick brand"
It has produced "Hongfa" brand building machinery up to three series of 21 varieties of product with ISO9001-2008 international
quality system certification. The company was named "National contract and trustworthy enterprise", "national AAA level credit
enterprise", "National Key High-tech Enterprise", "Hongfa" brand products have been awarded such Honorary titles as "Top Ten
Influential Chinese brick brand" "Famous Trademark of China", "Shandong Famous Trademark", "consumer satisfaction products" and so
on.
Nine reason for choice HONGFA COMOPANY
1.Have been sold 450 AAC production lines all over the world.
2.Famous trademark of China.
3.National key high-tech enterprise.
4.National enterprise abiding by contract and keeping good faith.
5.Top ten influential brand of China brick and the tile industry.
6.First place in productionand sales of brick machine and the tile making machine in China.
7.After-sale services throughout the country.
8.ISO quality system certificate enterprise.
9.Supporting institution of Shandong machinery institute.
Contact us
wechat: 0086-13256553670
whats app: 0086-13256553670
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