China Foundry Quality Custom Aluminum Alloy A356 t6 Aluminum Die Casting Pipe Flange
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- Supplier: Shanghai Matech Machinery Manufacture Corporation Ltd.Shanghai Ltd.
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Product Overview
Description
SINCERITY QUALITY COMPETENCE ENTERPRISING
General Products Application /Service Area:
We are custom casting aluminum parts based on your drawing or sample. aluminum parts for vehicle, agriculture machine, construction machine, transportation equipment, Valve and Pump system. E.g. Engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve, valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
Product Name | Auto Engines Aluminum Inlet Manifold 4 Cylinder Intake Manifold |
Main blank Process | Permanent Molding /Gravity Casting, Low Pressure Casting, High Pressure Casting etc. |
Blanks Tolerance -Casting Tolerance | CT4-6 for Permanent Molding |
Applicable Material for Aluminum casting | A356.0/ZL101,GAlSi7Mg (3.2371.61)/AlSi7Mg/, A-S7G, Al Si Alloy, Al Cu Alloy ZL201 Al Mg Alloy ZL301,ZL302, Al Zn Alloy ZL401Zn Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2, Or according to customer requirements |
Casting Blank Size /Dimensions | 2 mm-1500mm / 0.08inch-60inch , or according to customer requirements |
Applicable Machining Process | CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc. |
Machining Tolerance | From 0.005mm-0.01mm-0.1mm |
Machined Surface Quality | Ra 0.8-Ra3.2 according to customer requirement |
Applicable Heat Treatment | T5~T6 for 4 Cylinder Intake Manifold |
Applicable Finish Surface Treatment | Shot/sand blast, polishing, Primer Painting , Powder coating, ED- Coating, Finish Painting, Anodize (White or Black Color), as customers request. |
Lead Time | About 45 days for 4 Cylinder Intake Manifold |
One-series service
* From mold design to manufacturing.
* From casting to heat treatment.
* From casting to mechanical processing.
* Finished surface treatment.
You only need to give us the drawings or samples and tell us the requirements,the rest is done by us you only need to check.
* From casting to mechanical processing.
* Finished surface treatment.
You only need to give us the drawings or samples and tell us the requirements,the rest is done by us you only need to check.
Technique Process
High production speed,short development cycle
General sand casting parts:25 days delivery sampling
General gravity casting/low pressure casting parts:30 days delivery sampling
Because of our company’s one-stop full-service,it is relatively easy to control the time schedule of each step in the progress .It has more advantages than some manufacturers who only have casting but the machining needs outsourcing or with machining but the blanks need outsourcing.
Because of our company’s one-stop full-service,it is relatively easy to control the time schedule of each step in the progress .It has more advantages than some manufacturers who only have casting but the machining needs outsourcing or with machining but the blanks need outsourcing.
* With self-mold designing and manufacturing capacity, can achieve rapid production response and short delivery term ;
* No obvious die marks and thimble marks in the casting appearance ;
Non-ferrous metal parts manufacturing
* Main items:aluminum alloy and zinc alloy.
* Given according to the requirements and the number of products tailored to the most reasonable way of casting.
lf the amount is small and with low surface requirements,sand casting can be used;Die casting can be used for thin and large quantity parts.For aluminum casting with high requirements, we can use gravity casting and with heat treatment, reinforced solution treatment and aging treatment to ensure various requirements.
lf the amount is small and with low surface requirements,sand casting can be used;Die casting can be used for thin and large quantity parts.For aluminum casting with high requirements, we can use gravity casting and with heat treatment, reinforced solution treatment and aging treatment to ensure various requirements.
Surface Treatment
We have various surface treatment capacity of precision casting. Such as pickling, polishing, electrolytic polishing,grinding,sand blasting,phosphating, etc. It can assist to finish spraying, painting,
galvanizing,chromium plating, nickel plating,blackening, teflon and other surface treatment requirements.
Quality Control
* Have a sound quality management system documentation for total Quality management ;
* Have a series of high-precision testing instruments, improve product inspection accuracy, to ensure product size accuracy
Main Testing Equipment | ||||||
1 | Metallographic microscope | 2 | CMM | |||
3 | Digital hydraulic strength testing machine | 4 | Digital display micro Vickers hardness tester | |||
5 | Surface roughness tester | 6 | Carbon & Silicon Analyzer | |||
7 | PS analyzer | 8 | Spectrometer | |||
9 | Tensile testing machine | 10 | Image Measuring Instrument | |||
Some pictures of our parts:
We do OEM aluminum castings, we can product part strictly according with your drawings/samples
Quality assurance
* The purchase of raw materials. Our company designated purchase aluminum form large company who is the advanced unit of China Nonferrous Metals industry Science and Technology,first ensure product quality from the source.
* Melt aluminum material in intermediate frequency electric furnace with a constant temperature.
* Analysis of furnace to ensure stability of the various metals content.
* Strict implementation of lATF 16949 and 1$09001 :2015 quality management system.We have built a good product traceability system and we will carry out the project to strictly control quality on products so that give customers an satisfaction.
* Analysis of furnace to ensure stability of the various metals content.
* Strict implementation of lATF 16949 and 1$09001 :2015 quality management system.We have built a good product traceability system and we will carry out the project to strictly control quality on products so that give customers an satisfaction.
Why Choose US
Product Packaging
Inner Packaging
Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.
Outer Packaging
Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer's requirements.
Project Management
FAQ
1.Are you a manufacturer or a trading company? We are a professional manufacturer with over 15 years' export experience for designing and producing vehicle machinery parts. | ||||||
2. Can you make 4 Cylinder Intake Manifold according to our drawing? Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved. | ||||||
3.How can I get some samples? If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order. 4.Can you make 4 Cylinder Intake Manifold based on our samples? Yes, we can make measurement based on your samples to make drawings for tooling making. 5.What's your quality control device in house? We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting. | ||||||
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