KAIAO Custom Stylish Cool Small Speaker Casing Prototype Machining Services for Small Batch Vacuum Casting Production
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- Supplier: KAIAO Rapid Manufacturing Co. LIMITEDKAIAO LIMITED
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Product Overview
Description
KAIAO Small Batch Production High Quality Durable ABS Electronic Vehicles Auto Parts High Hardness Vacuum Casting Service
Manufacturing Technique
Vacuum Casting Introduction:
Vacuum casting is a high-precision and high-quality prototyping technology. It can use a variety of materials to produce complex shaped parts and ensure their accuracy and surface quality to meet industrial standards. It can be used to produce parts of different materials and colors, and is widely used in automotive, aerospace, electronics, home
appliances, and other fields. In vacuum casting, the tolerance is generally ±0.1mm.
appliances, and other fields. In vacuum casting, the tolerance is generally ±0.1mm.
Vacuum casting is widely used in the following fields: | ||
Automotive manufacturing | Producing car parts such as large car body panels, car doors, etc. | |
Aerospace manufacturing | Producing aircraft components such as wings, fuselages, etc. | |
Electronics manufacturing | Producing electronic components such as heat sinks. | |
Home appliance manufacturing | Producing home appliance shells, panels, etc. | |
Advantages:
1. High accuracy: Vacuum casting can meet the high precision processing requirements to achieve industrial standard accuracy and
surface quality.
2. Strong adaptability: Vacuum casting can be made using various materials such as resin, fiberglass, aluminum alloy, copper,
stainless steel, and more.
3. High production efficiency: Vacuum casting has high production efficiency and can meet large-scale production requirements.
4. Minimal waste: Vacuum casting can minimize waste during the manufacturing process.
surface quality.
2. Strong adaptability: Vacuum casting can be made using various materials such as resin, fiberglass, aluminum alloy, copper,
stainless steel, and more.
3. High production efficiency: Vacuum casting has high production efficiency and can meet large-scale production requirements.
4. Minimal waste: Vacuum casting can minimize waste during the manufacturing process.
Characteristics & Available Materials:
The materials available for vacuum casting include resin, fiberglass, aluminum alloy, copper, stainless steel, and more.Different materials have different characteristics and uses:
1. Resin: Resin has a wide range of colors, good weather resistance, and is suitable for producing different colors of parts.
2. Fiberglass: Fiberglass is corrosion-resistant, lightweight, and suitable for use in aviation, ships, and other areas.
3. Aluminum alloy, Copper, & Stainless Steel: These materials have good mechanical and electrical properties and are suitable for use in automobiles, aviation, electronics, and other fields.
1. Resin: Resin has a wide range of colors, good weather resistance, and is suitable for producing different colors of parts.
2. Fiberglass: Fiberglass is corrosion-resistant, lightweight, and suitable for use in aviation, ships, and other areas.
3. Aluminum alloy, Copper, & Stainless Steel: These materials have good mechanical and electrical properties and are suitable for use in automobiles, aviation, electronics, and other fields.
Manufacturing Technique
Painting
Painting is a surface treatment method that uses a paint gun or other spraying equipment to apply pigments, coatings, or other layers to a surface.
Prototype parts are an important stage in the product development process, usually intended to showcase product design, conduct functional tests, and simulate production, among other purposes. To achieve the desired appearance and quality standard, it is vital to carry out surface treatment of prototype parts. Spray painting is one of the key surface treatment methods used for prototype parts.
So, which prototype parts require spray painting? Typically, prototype parts that require a high-quality appearance and similar appearance to the actual product are candidates for spray painting treatment. These include automotive models, household appliance casings, and cultural consumer products like figurines. Such products should undergo spray painting treatment to achieve the desired appearance effect.
In summary, spray painting is a major surface treatment method for prototype parts in product development. It is an important process to achieve the desired appearance and quality standard, specifically for prototypes requiring a high appearance quality like automotive models, household appliances, and cultural consumer products.
So, which prototype parts require spray painting? Typically, prototype parts that require a high-quality appearance and similar appearance to the actual product are candidates for spray painting treatment. These include automotive models, household appliance casings, and cultural consumer products like figurines. Such products should undergo spray painting treatment to achieve the desired appearance effect.
In summary, spray painting is a major surface treatment method for prototype parts in product development. It is an important process to achieve the desired appearance and quality standard, specifically for prototypes requiring a high appearance quality like automotive models, household appliances, and cultural consumer products.
Paint Materials
Paint Materials include organic solvent-based coatings, water-based coatings, and powder coatings. Organic solvent-based coatings are frequently used in industrial product spraying, as they display excellent resistance to weather and possess superior chemical properties. Water-based coatings, on the other hand, are a relatively new and environmentally friendly option, providing green benefits to the planet. Powder coatings are useful for intricate and complex product surface painting applications.
Painting Advantages
1. High-quality color, brightness, and smoothness enable the precise reproduction of product design blueprints.
2. Surface treatment through spray painting is achieved relatively quickly, which saves time and labor expenses.
3. The technique can be applied to a variety of materials, including plastics, metals, and wood.
4. Customization through spray painting is possible, allowing customers to meet any demands or needs.
2. Surface treatment through spray painting is achieved relatively quickly, which saves time and labor expenses.
3. The technique can be applied to a variety of materials, including plastics, metals, and wood.
4. Customization through spray painting is possible, allowing customers to meet any demands or needs.
Technical Specifications | ||
Spray pressure | spray equipment produces the coating material. This is usually measured in PSI or Bar. | |
Nozzle size | The size of the nozzle affects the accuracy and efficiency of the spray. It is usually measured in millimeters or inches. | |
Spray speed | One of the key parameters affecting the efficiency and quality of surface treatment. It is usually measured in square feet per minute, square meters per hour, or inches per second. | |
Coating thickness | The thickness of the spray coating is critical in achieving the desired surface treatment effect. This is usually measured in millimeters, microns, or inches. | |
Spray distance | The distance between the spray equipment and the surface being treated. This is usually measured in inches or millimeters. | |
Coating viscosity | The viscosity of the coating is critical in achieving the desired spray coating effect. This can affect the coating quality and uniformity. Viscosity is usually measured in CPS or Pa.S. | |
Spray width | The width or length of the object being coated. This is usually measured in inches or millimeters. | |
These technical parameters directly affect the efficiency and quality of spray painting and are important indicators to consider when designing spray painting processes.As a responsible and reliable enterprise, KAIAO strictly controls technical parameters in accordance with the required procedures to ensure their correct usage. If you have any needs regarding prototyping or spray painting, please contact us now.
KAIAO Rapid Manufacturing Co.,LIMITED
At Kaiao, we provide high-quality prototyping, rapid tooling, and low-volume manufacturing services to support your product development needs. Our professional team of engineers work with you to make your product design a reality through manufacturing technologies like vacuum casting, CNC machining, 3D Printing, reaction injection molding, sheet metal fabrication and a range of surface finishing services.
CNC Presicion Machining
Our 3/4/5 Axis CNC Machines output maximum spindle speeds up to 24,000 RPM and utilize 14 to 24 Station Automated Tool Turrets allowing KAIAO to offer clients High Efficiency CNC production of parts
Vacuum Casting
The maximum volume of our Vacuum Casting Machine is: 2.0m x 1.2m x 1.0m. KAIAO provides Low Volume Short Run Productions of instrument boards, door panels, as well as Automotive Interiors and Exteriors
Reaction Injection Molding(RIM)
Using like-ABS, Aluminum Mold making Materials, KAIAO can make molds of all sizes for all kinds of applications, can make large RIM parts with 3 to 10mm wall thicknesses that have High Rigidity and High Strength.
3D Pringting
3D Printing, or additive manufacturing, is a process that utilizes a CAD file (typically an STL) to produce a 3-dimensional part.Objects are produced layer by layer using a variety of different materials and layer adhesion technologies.we have SLA, Fused
Deposition Modeling (FDM), and Selective Laser Sintering (SLS).
Deposition Modeling (FDM), and Selective Laser Sintering (SLS).
Surface Finishing Service
The surface finishing ranges from simple deburr, polish, painting, silk printing, anodizing, sandblasting, heat treatment,black oxide, nitride coating,carburizing, PVD coating，powder coating and etc.The post-processing is to handle the parts
with cleansweeping,deburring ,rust-cleaning and degreasing.
with cleansweeping,deburring ,rust-cleaning and degreasing.
Quality Inspection
We have invested the CMM in inspection and testing equipment, as well as a climate-controlled inspection department that
helps us guarantee uniform conditions for maximum accuracy and repeatability. We stake our reputation on our ability to provide the best quality assurance services in the industry.
helps us guarantee uniform conditions for maximum accuracy and repeatability. We stake our reputation on our ability to provide the best quality assurance services in the industry.
Our Mission Statement
Tomorrow's Products Today
We are the rapid prototype manufacturers of new products.
We provide verification tools for product designers;
We provide a standard basis for manufacturers.
We constantly provide customers with a perfect design experience, helping them achieve their own value.
We will invest more comprehensively in efforts to improve customer satisfaction, in order to increase customer added value.
Our Advantages
Surface Finshing
We have our own production lines for spray painting, sandblasting, grinding, coating, CD
patterning, wire drawing, polishing, silk screen printing and more. We also have excellent suppliers for electroplating, anodizing, laser engraving, vacuum plating, and other surface treatment processes. We can help you solve surface treatment problems perfectly.
patterning, wire drawing, polishing, silk screen printing and more. We also have excellent suppliers for electroplating, anodizing, laser engraving, vacuum plating, and other surface treatment processes. We can help you solve surface treatment problems perfectly.
1.Rapid prototyping of automotive components:We have top-notch 3D printing and CNC machining technologies that enable us to quickly and accurately manufacture various automotive components prototypes for clients for testing and validation during the
research and development process.
2. Automotive vehicle prototype manufacturing: We can create vehicle prototypes based on clients' requirements, including structural design, component assembly, data recording and analysis, to provide clients with high-quality automotive vehicle prototypes.
3. Prototype testing: We evaluate various aspects of prototypes, including performance, safety, and environmental requirements, based on clients' needs to ensure the quality and performance of each vehicle prototype.
research and development process.
2. Automotive vehicle prototype manufacturing: We can create vehicle prototypes based on clients' requirements, including structural design, component assembly, data recording and analysis, to provide clients with high-quality automotive vehicle prototypes.
3. Prototype testing: We evaluate various aspects of prototypes, including performance, safety, and environmental requirements, based on clients' needs to ensure the quality and performance of each vehicle prototype.
Medical Parts Low-Volume Manufacturing
1. Advanced equipment and technology: We have CNC machining centers, laser cutting machines, 3D printers, and proficiency in RIM
technology.
2. Strict quality management system: We comply with medical equipment quality management systems and have ISO13485 and CE certifications.
3.Professional team:
Our team has dozens of technical professionals and can provide efficient and high-quality processing services.
4. Flexible production capacity: We can provide small-batch production according to customers' needs, including customized and process optimization services.
technology.
2. Strict quality management system: We comply with medical equipment quality management systems and have ISO13485 and CE certifications.
3.Professional team:
Our team has dozens of technical professionals and can provide efficient and high-quality processing services.
4. Flexible production capacity: We can provide small-batch production according to customers' needs, including customized and process optimization services.
Certifications and Honors
Partners
Packaging and Delivery
FAQ
Q1:What information is required to obtain a quotation?
A1:Please send us your 2D/3D/Assembly drawings and detailed requirements about the materials and tolerance, etc. The more information you provide, the more accurate quotation you will receive.
A1:Please send us your 2D/3D/Assembly drawings and detailed requirements about the materials and tolerance, etc. The more information you provide, the more accurate quotation you will receive.
Q2:How long can I get a quote?
A2:We usually quote within 24 hours after we get your inquiry. If it is very urgent,please call us or tell us in your email so that we will regard your inquiry as priority.
Q3:What is the preferred 3D files format?
A3: STP is preferred, and STEP, STL are available.
Q4:How long can I get the sample?
A4:Depends on your specific items and quantity needs, generally, the samples will be prepared within 3-7 days.
A2:We usually quote within 24 hours after we get your inquiry. If it is very urgent,please call us or tell us in your email so that we will regard your inquiry as priority.
Q3:What is the preferred 3D files format?
A3: STP is preferred, and STEP, STL are available.
Q4:How long can I get the sample?
A4:Depends on your specific items and quantity needs, generally, the samples will be prepared within 3-7 days.
Q5:Is it safe to send my drawings to you?
A5:Yes, please be assured. We will keep all of your information safe and not release to the third parties without your permission. And we always sign the NDA files as our customers required.
A5:Yes, please be assured. We will keep all of your information safe and not release to the third parties without your permission. And we always sign the NDA files as our customers required.
Q6:Before shipment,How to make sure the products quality?
A6:We have professional QC team to inspect each product before shipment. You can also come to visit our factory or ask a third party for the inspection. Or we can send you videos to show the production process.
A6:We have professional QC team to inspect each product before shipment. You can also come to visit our factory or ask a third party for the inspection. Or we can send you videos to show the production process.
Q7:How could I pay them?
A7: T/T,Alipay,Paypal, Western Union,L/C are acceptable, So just let us know which is convenient for you.
A7: T/T,Alipay,Paypal, Western Union,L/C are acceptable, So just let us know which is convenient for you.
Q8:Which Shipment way is available?
A8:By sea to your nearest port
By air to your nearest airport
By express(DHL,UPS,FEDEX,TNT,EMS) to your door.
A8:By sea to your nearest port
By air to your nearest airport
By express(DHL,UPS,FEDEX,TNT,EMS) to your door.
Q9:What to do if we receive a bad prototype?
A9:Please provide the inspection report with some pictures to show all defects of the prototype, we will check our inspection records, and discuss with you for next step. In general, if it is a defect caused by our quality problems or shipping problems, we will replace the bad prototypes in 10 days. If you can ship the prototype back to us, you will get the refunding.
A9:Please provide the inspection report with some pictures to show all defects of the prototype, we will check our inspection records, and discuss with you for next step. In general, if it is a defect caused by our quality problems or shipping problems, we will replace the bad prototypes in 10 days. If you can ship the prototype back to us, you will get the refunding.
Q10:Special explanation of the prototype quality?
A10:Prototype is different from the general product, usually it’s fast delivery, urgent processing, and some aspects could not be achieved exactly the same as the drawings, we’ll leave the adjustment place for customers to do the assembly. And some designs on the drawings may not be realized by machining, the functionality will be weaker than the final result, this is a common circumstance of prototype, and it is not belong to the category of quality problems. In the data analysis stage before place the order, our engineers will communicate these issues with customers specifically.
A10:Prototype is different from the general product, usually it’s fast delivery, urgent processing, and some aspects could not be achieved exactly the same as the drawings, we’ll leave the adjustment place for customers to do the assembly. And some designs on the drawings may not be realized by machining, the functionality will be weaker than the final result, this is a common circumstance of prototype, and it is not belong to the category of quality problems. In the data analysis stage before place the order, our engineers will communicate these issues with customers specifically.
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