Polycrystalline diamond cutters PCD end mill cutter CNC precision tool milling cutters
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- Supplier: Henan Uhd Ultrahard Tools Co. Ltd.
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Product Overview
Description
Product Description
Polycrystalline diamond cutters PCD end mill cutter CNC precision tool milling cutters
Diamond tip tools with Multi- tips features high processing precision and high processing efficiency, high abrasive resistance and thermal conductivity and strong toughness.
Application
▪ The with sharp cutting edge and light cutting. It is suitable for high-speed occasions.
▪ Medium grained PCD has both wear resistance and collapse resistance, and has excellent comprehensive properties.
▪ Different cutting edge lengths with the same specification diameter.
▪ The cutting edge is designed through the center, which can be used for axial feed milling similar to drilling.
▪ The treatment of small R angle and chamfer at the edge effectively increases the tool durability.
▪ The optimized groove can reach a higher level of dynamic balance.
▪ Compared with traditional coated tools, even under higher cutting parameters, not only the process is more reliable, but also the blade life is higher.
▪ Provide tool customization and grinding services.
For Hardened Steel
Grade | CBN Content | Machining Mode | Workpiece Material | Application |
UBN S1 | 90% | Interrupted Continuous | Grey cast iron Rough/semi-finish | Roll, surfacing roll repairing, mining machinery, large gear and etc. |
UBN S2 | 70% | Interrupted Continuous | Hardened steel Rough/semi-finish | Wind powder bearing, crankshaft, mining machinery, automobile gear and etc. |
UBN S3 | 50% | Interrupted Continuous | Hardened steel semi-finish/finish | Crankshaft, drive shaft and etc. |
UBN S4 | 60% | Interrupted Continuous | Hardened steel semi-finish/finish | Gear, shaft and etc. |
UBN S5 | 75% | Interrupted Continuous | Hardened steel semi-finish/finish | Wind powder bearing, gear for mining machinery, gear for automobile. |
Tip: insert can be customized with special ingredients.
Workpiece material:
High ncikel chromium alloy cast iron;
Hardness: HSD 78;
Hardness: HSD 78;
Cutting parameters:
Vc=55m/min, ap=2mm, f=0.2mm/r;
Grade: WBN S1
Vc=55m/min, ap=2mm, f=0.2mm/r;
Grade: WBN S1
Crankshaft
Workpiece material: 42CrMo
Hardness: HRC 42-47;
Cutting parameters:
Vc=150-180m/min;
ap=0.2-0.3mm;
f=0.08~0.12mm/r;
Grade: WBN S3, WBN S4
Vc=150-180m/min;
ap=0.2-0.3mm;
f=0.08~0.12mm/r;
Grade: WBN S3, WBN S4
For Cast Iron
Grade | CBN Content | Machining Mode | Workpiece Material | Application |
UBN X2 | 85% | Interrupted Continuous | Cast iron hardened steel semi-finis /finish | Automobile brake disc, engine cylinder block, cylinder liner, gear, bear and etc. |
UBN X3 | 92% | Interrupted Continuous | Cast iron | Automobile brake disc, engine cylinder block, cylinder liner, gear, bear and etc. |
UBN X5 | 85% | Interrupted Continuous | Borron copper/cast iron semi finish/ finish | Cylinder liner |
Tip: insert can be customized with special ingredients.
Hardness: HB170-210
Cutting Parameters:
Vc=160m/min,
ap=3mm,
f=0.3mm/r;
Grades: WBN S1
Cutting Parameters:
Vc=160m/min,
ap=3mm,
f=0.3mm/r;
Grades: WBN S1
Workpiece Material: Grey Cast IronCutting Parameters:
Vc=3000~ -2500mm/min,
ap=1.5~ 2.6mm,
f=0.1~0.2mm/r;
Grades: WBN X2
For Ductile Iron
Grades | CBN Content | Machining Mode | Workpiece Material | Application |
UDI Q | Special ingredients | Continuous | Bane of ductile iron | Be mainly applied for components such as crankshaft, camshaft, cylinder liner and and engine case for automobile, tractors, heavy duty machinery, internal combustion engine and etc, medium-pressure valve for general machinery, which are under complex conditions, and have high requirements for strength，toughness and wear resistance at the same time. |
Tip: insert can be customized with special ingredients.
Workpiece Material: QT400, 500, 600 800Hardness: HB350
Cutting Parameters: Vc=200m/min,
ap=1mm,
f=0.1mm/r
Company Profile
UHD Ultrahard Tools Co. ,Ltd. located in Zhengzhou, where is industrial base for abrasives & grinding in China. As a Hi-tech and key enterprise in the superhard material industry, UHD Ultrahard Tools has its own technical and R&D center for artificial diamond and CBN，and also we participated in drafting the national standard of CBN abrasive and CBN cutting tools.
UHD Ultrahard Tools has been supplying superhard products to various customers in different countries and regions, and we have been selected and listed into Toyota Supply System. Our products cover the full range of superhard materials, such as CBN, synthetic diamond, and other innovative superhard cutting tools and grinding tools, like PCBN, CVD, diamond wheels and brazed diamond tools.
UHD ultrahard tools are produced with refined material and we benchmark our products with the best in the word to optimize performance. We also have a progressive quality management system that ensures our products are of supreme quality. Our premium tools perform billiantly in the most severe operating environments and assure excellent comfort, elevated safety and longer lifetime.
FAQ
1. Are you a trading company or manufacturer ?
We are a professional manufacturer of abrasive tools with more than 30 years' experience.
2. Do you accept OEM brand ?
Yes, OEM brand is acceptable. We can also design label for you for free.
3. Are samples available for quality test ?
Yes, free samples can be sent for quality test, but customers need bear the delivery charge.
4. What will I benefit if I cooperate as your distributor ?
We will provide special discount and marketing protection to guarantee your benefits and market.
5. What is your package and delivery time ?
Standard export package,or according to your requirement; Delivery time is 15 days after we receive the deposit.
6. What is your seaport ?
All of China seaports are available for us. The basic is Qingdao/Shanghai/Tianjin.
7. Can I visit your factory ? And how can I get there ?
Yes, welcome to our factory. You can fly to Zhengzhou airport (CGO), we will pick you up.
2. Do you accept OEM brand ?
Yes, OEM brand is acceptable. We can also design label for you for free.
3. Are samples available for quality test ?
Yes, free samples can be sent for quality test, but customers need bear the delivery charge.
4. What will I benefit if I cooperate as your distributor ?
We will provide special discount and marketing protection to guarantee your benefits and market.
5. What is your package and delivery time ?
Standard export package,or according to your requirement; Delivery time is 15 days after we receive the deposit.
6. What is your seaport ?
All of China seaports are available for us. The basic is Qingdao/Shanghai/Tianjin.
7. Can I visit your factory ? And how can I get there ?
Yes, welcome to our factory. You can fly to Zhengzhou airport (CGO), we will pick you up.
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